Bryan Boilers & 300 service manual Triple-Flex 150, 200, 250 High Efficiency Boilers

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Date: 8-4-2010

Revision: 0

Form: 2396

INSTALLATION AND OPERATION SERVICE MANUAL

Triple-Flex 150, 200, 250, & 300

High Efficiency Boilers

Bryan Steam LLC

783 North Chili Avenue * Peru, IN 46970

Phone 765.473.6651 • Fax 765.473.3074

E-mail: inquiry@bryansteam.com Internet: www.bryanboilers.com

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Minimum Clearances to Combustible Surfaces Boiler FoundationClearances DIMFlow Connection Safety Relief ValvesBoiler Connections Expansion Tank ConnectionsKW HP Venting of GAS Train ComponentsElectrical Requirements Combustion AIR SupplyCombustion AIR Openings LOUVERS, GRILLES, and ScreensDesign & Installation Flue GAS Venting SystemCombustion AIR and Venting Requirements for Canada ScfmMarking of GAS Vents Before Placing Boiler in OperationHydrostatic Test of Boilers and System Test of GAS PipingStart-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front ViewTRIPLE-FLEX Rear View Triple-Flex Rear ViewTRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector ViewHome POWER-UP ValidationTRIPLE-FLEX Right Flue Collector View Sola Hydronic Control SystemNavigation KeyboardConfiguration Configure StatusConfiguration Password Sample ConfigurationChange Parameter Settings Safety Verification Configure VerifyFAULT/ALARM Handling Safety Parameter User ConfirmationInfo BAR Lockouts Clear Lockout Operation Home Page LockoutFiring Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration Sound Pressure Levels PIDSound Pressure Readings Modbus Communication Alert CodesRPM DHWODR ILK HFS SLOA2D PIIRevision Boiler Commissioning Test SetupPRE Checks and Setup ModulationPilot Adjustment DRY RUNInitial Light OFF Adjusting Boiler Maximum InputAdjusting Boiler Minimum Input IWCCFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter ReadingsTroubleshooting PII Or LDate ILK OFF LCI OFFPII OFF ILK on Vsnsr WeakOFF Fault CodesAre OEM Specific Fault Codes ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler External FIRE-SIDE Cleaning Suggested Maintenance ScheduleDate Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General OperationDrop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field WiringLEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last LL Master Operation and Setup Overall ControlPeriodic Data Polling Messages Slave Status ManagerAbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no ResponseLL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat DemandModulation Sensor Master Active ServiceMaster Service Status LL Modulation Sensor S5Demand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Modulating Stage Overflow and UnderflowStagerstate = Active Burner DemandStagerstate = Idle ADD-STAGE Rate Offset -100% to +100% ADD-STAGE Error Threshold DegreesError Threshold ADD-STAGE ConditionDROP-STAGE Rate Offset -100% to +100% DROP-STAGE Error Threshold DegreesLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE ConditionForce Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Slave Write Data Sequencer 1 Minute EventForced Lead Rotation Slave Read Data