Bryan Boilers Triple-Flex 150, 250, & 300, 200 Flue GAS Venting System, Design & Installation

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specified. Where the louver and grille design and free area are not know, it shall be assumed that wood louvers have a 25 percent free area, and met louvers and grilles have 75 percent free area. Non-motorized louvers and grilles shall be fixed in the open position.

Screens

Minimum Screen Mesh Size:

Screens shall not be smaller than 1/4 “ mesh.

Motorized Louvers:

Motorized louvers shall be interlocked with the appliance so they are proven in the full open position prior to main burner ignition and during main burner operation. Means shall be provided to prevent the main burner from igniting should the louver fail to opening during burner startup and to shut down the main burner if the louver close during burner operation.

Combustion Air Ducts

Combustion air ducts shall comply with the following:

Ducts shall be constructed of galvanized steel or a material having equivalent corrosion resistance, strength and rigidity.

Ducts shall terminate in an unobstructed space, allowing free movement of combustion air to the appliances.

Ducts shall serve a single space.

Ducts shall not serve both upper and lower combustion air openings where both such openings are used. The separation between ducts serving the upper and lower combustion air openings shall be maintained to the source of combustion air.

Ducts shall not be screened where terminating in an attic space.

Horizontal upper combustion air ducts shall not slope downward toward the source of combustion air.

For informational purposes, there are several codes that address the amount of air and/or size of the opening(s) in walls for combustion air.

NFPA 54, National Fuel Gas Code (ANSI Z223.1)

ASME CSD-1, Controls and Safety Devices for Automatically Fired Boilers

ASME Section VI, Recommended Rules for Care and Operation of Heating Boilers

6

Date: 8-4-2010

Revision: 0

Form: 2396

BOCA, National Mechanical Code

WARNING:

Do not locate air intakes where petroleum distillates, CFC’s, detergents, volatile vapors or any other chemicals are present. Severe boiler corrosion and failure will result.

1.7FLUE GAS VENTING SYSTEM

Triple-Flex boilers are Category IV appliances that vent with a positive exhaust vent pressure and with a temperature that is likely to cause condensation. Any venting system used with the Triple-Flex boiler must comply with the requirements for Special Gas Vents per UL Category Code (CCN) DGSH, which are UL Listed per UL 1738 or UL Category Code DGSH7, which are cUL Listed (Canada) per UL 1738.

WARNING:

The Triple-Flex boiler is NOT certified for use with other types of venting excepting Special Gas Vents. Use of any other types of venting may cause vent failure resulting in serious injury or death.

1.7.1DESIGN & INSTALLATION

A qualified venting professional experienced in venting system designs should design the boiler vent system. The vent size must be NO LESS THAN 8” IN DIAMETER and sized such that the pressure drop between the boiler and the point of discharge does not exceed 0.20” WC. While the vent must be UL Listed Special Gas Vent per Category Code DGSH or DGSH7 for Canada, Bryan Steam, LLC recommends the use of venting components fabricated from AL29-4C® material. The vent installation must be in strict compliance with the vent manufacturers requirements. Clearances to combustible materials and supporting requirements, per the vent manufacturers installation instructions, must be maintained.

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Boiler Foundation ClearancesMinimum Clearances to Combustible Surfaces DIMSafety Relief Valves Boiler ConnectionsFlow Connection Expansion Tank ConnectionsVenting of GAS Train Components Electrical RequirementsKW HP Combustion AIR SupplyCombustion AIR Openings LOUVERS, GRILLES, and ScreensDesign & Installation Flue GAS Venting SystemCombustion AIR and Venting Requirements for Canada ScfmMarking of GAS Vents Before Placing Boiler in OperationHydrostatic Test of Boilers and System Test of GAS PipingStart-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front ViewTRIPLE-FLEX Rear View Triple-Flex Rear ViewTRIPLE-FLEX Left Side View TRIPLE-FLEX Right Side ViewTRIPLE-FLEX Behind the Cabinet Door Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector ViewPOWER-UP Validation TRIPLE-FLEX Right Flue Collector ViewHome Sola Hydronic Control SystemNavigation KeyboardConfiguration Configure StatusConfiguration Password Sample ConfigurationChange Parameter Settings Safety Verification Configure VerifyFAULT/ALARM Handling Safety Parameter User ConfirmationInfo BAR Lockouts Clear Lockout Operation Home Page LockoutModulation Configuration Configure Modulation Annunciation OperationFiring Rate Control Operation Firing Rate Field Advanced Setup Setup Advanced Setup System Time Setup Advanced Setup Date & TimeCalibrate Touch Screen Setup Advanced Setup Diagnostics Reset / Reboot Display Advanced Setup Display ResetOutdoor Reset Configure Configure Sensor Configuration Configure CH Central Heat ConfigurationSafety Verification Configure CH Central Heat Configuration Sound Pressure Levels PIDSound Pressure Readings Modbus Communication Alert CodesRPM DHWODR ILK SLO A2DHFS PIIRevision Test Setup PRE Checks and SetupBoiler Commissioning ModulationPilot Adjustment DRY RUNAdjusting Boiler Maximum Input Adjusting Boiler Minimum InputInitial Light OFF IWCCFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter ReadingsTroubleshooting PII Or LDate LCI OFF PII OFFILK OFF ILK on Vsnsr WeakFault Codes Are OEM Specific Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Draining the System Do not Flush the System Through the BoilerBoiler Water Treatment External FIRE-SIDE Cleaning Suggested Maintenance ScheduleDate Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General OperationDrop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field WiringLEAD-LAG Operation Slave Operation and Setup Slave Mode USE FIRST, Equalize RUNTIME, USE LastSlave Parameters LL Master Operation and Setup Overall ControlPeriodic Data Polling Messages Slave Status ManagerAbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no ResponseLL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat DemandMaster Active Service Master Service StatusModulation Sensor LL Modulation Sensor S5Demand and Rate Rate Adjustment Integrator CompensationImplementation Rate Allocation Base Load Common 0-100%Rate Allocation Method Parallel Commonbase Limited Modulating Stage Overflow and UnderflowBurner Demand Stagerstate = IdleStagerstate = Active ADD-STAGE Error Threshold Degrees Error ThresholdADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionDROP-STAGE Error Threshold Degrees LL ALL Boilers OFF Threshold Temperature or NoneDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionLead DROP-STAGE on Error LAG Selecton Method Sequence ORDER, Measured RUN TimeForce Lead Rotation Time Hhmm or None Date Revision Form Sequencer 1 Minute Event Forced Lead RotationSlave Write Data Slave Read Data