Bryan Boilers 200, Triple-Flex 150, 250, & 300 LL Master Operation and Setup, Overall Control

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algorithm. (Any Solas set to Use First will precede any that are set to Equalize Run time.) If set to Use Last, then this burner will be used only after all Use First and Equalize Runtime Solas have been brought online.

SLAVE SEQUENCE ORDER: 0-255

Slave sequence order is used to determine the order in which Solas will be used (staged on) for those Solas which the same Slave mode setting. Numbers may be skipped, that is 3 will be first if there is no 1 or 2. Note: For Equalize Runtime purposes, 1 does not mean the Sola will be used first every time; that will vary over time based on the master's run time equalization scheme. In this case the sequence number determines the relative order in which Sola controls will be used in a round-robin scheme. If the slave sequence number value is zero, then the slave Sola's ModBus address will be used instead. If two Solas which are set the same mode both have the same sequence number then an alert will occur and the order in which they are used will be arbitrary and is not guaranteed to be repeatable.

DEMAND-TO-FIRING DELAY: MM:SS OR NONE

This delay time is needed by the LL master to determine the length of time to wait between requesting a slave Sola to fire and detecting that it has failed to start. It should be set to the total time normally needed for the burner to transition from Standby to Run, including such things as transition to purge rate, prepurge time, transition to lightoff rate, all ignition timings, and some extra margin.

BASE LOAD RATE: RPM OR %

This specifies the preferred firing rate of a burner, which is used for some types of control algorithms.

FAN DURING OFF-CYCLE RATE: RPM OR % (0=DISABLE)

This determines if or where the fan is to be operating during the standby period.

4.7LL MASTER OPERATION AND SETUP

LLmaster operation is subdivided into the following functions:

Overall control - The LL master has

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Date: 8-4-2010

Revision: 0

Form: 2396

parameters that enable and disable its operation.

Periodic data polling - The LL master uses polling to discover new slave Sola devices and to periodically refresh the information it has about a known slave Sola devices.

Slave control - the LL master sends each active slave a command and also performs a slave status read for each known slave device. It also sends a Master status broadcast that is heard by all slaves.

Slave status manager - The LL master keeps track of slave status for each Sola that is enabled as a slave device.

Demand and priority - different sources of demand can cause the LL master to operate in different ways. These sources have a priority relationship.

Modulation - each demand source has one or more setpoints that may be active and an operation sensor. These are used to detect turn- on and turn-off conditions. The difference between operating point and setpoint determines the LL master's firing rate.

Stager - the stager determines when slave Solas should turn on as the need for heat increases, and when they should turn off as the need for heat decreases.

Rate allocation - the PID block's output is used to determine the firing rate of each slave Sola using various rate allocation techniques.

Add-stage methods - various methods can be used to determine when a new stage should be added.

Drop-stage methods - various methods can be used to determine when a stage should be dropped

Sequencer - the Sola sequencer determines which Sola will be the next one to turn on or turn off.

4.7.1OVERALL CONTROL

LLMASTER ENABLE: DISABLE, ENABLE, LL MASTER MODBUS PORT: MB1, MB2 If Disable is selected then all LL master functions are inactive. If Enable is selected then it acts as the active bus master on the ModBus port it is assigned. LL OPERATION SWITCH: OFF, ON This controls the LL master in the same way that the Burner switch controls a stand-alone Sola. If "On" then the LL master is enabled to operate. If this parameter is "Off" then the LL master turns

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form DIM Boiler FoundationClearances Minimum Clearances to Combustible SurfacesExpansion Tank Connections Safety Relief ValvesBoiler Connections Flow ConnectionCombustion AIR Supply Venting of GAS Train ComponentsElectrical Requirements KW HPLOUVERS, GRILLES, and Screens Combustion AIR OpeningsFlue GAS Venting System Design & InstallationScfm Combustion AIR and Venting Requirements for CanadaBefore Placing Boiler in Operation Marking of GAS VentsTest of GAS Piping Hydrostatic Test of Boilers and SystemStart-Up and Operation Triple-Flex High Efficiency Boilers TRIPLE-FLEX Front View Boiler AssemblyTriple-Flex Rear View TRIPLE-FLEX Rear ViewTRIPLE-FLEX Right Side View TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Behind the Cabinet Door Air Flow Switch TRIPLE-FLEX Left Flue Collector View Pilot Spark Igniter AssemblySola Hydronic Control System POWER-UP ValidationTRIPLE-FLEX Right Flue Collector View HomeKeyboard NavigationStatus Configuration ConfigureSample Configuration Configuration PasswordSafety Verification Configure Verify Change Parameter SettingsSafety Parameter User Confirmation FAULT/ALARM HandlingHome Page Lockout Info BAR Lockouts Clear Lockout OperationAnnunciation Operation Modulation Configuration Configure ModulationFiring Rate Control Operation Firing Rate Field System Time Setup Advanced Setup Date & Time Advanced Setup Setup Advanced SetupCalibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Display Reset Reset / Reboot DisplayOutdoor Reset Configure Configure CH Central Heat Configuration Configure Sensor ConfigurationSafety Verification Configure CH Central Heat Configuration PID Sound Pressure LevelsSound Pressure Readings Alert Codes Modbus CommunicationDHW RPMODR ILK PII SLOA2D HFSRevision Modulation Test SetupPRE Checks and Setup Boiler CommissioningDRY RUN Pilot AdjustmentIWC Adjusting Boiler Maximum InputAdjusting Boiler Minimum Input Initial Light OFFGAS Meter Readings CFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clockedPII Or L TroubleshootingDate PII OFF LCI OFFILK OFF ILK on Weak VsnsrThrough Fault CodesAre OEM Specific Fault Codes OFFOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Do not Flush the System Through the Boiler Draining the SystemBoiler Water Treatment Suggested Maintenance Schedule External FIRE-SIDE CleaningDate Revision Form Lead Lag Lead LAG LL Master General Operation General Description of the Lead LAG ApplicationDrop-stage method Drop-stage detection timing LL / Multi-Boiler Field Wiring System Wiring HookupLEAD-LAG Operation Slave Mode USE FIRST, Equalize RUNTIME, USE Last Slave Operation and SetupSlave Parameters Overall Control LL Master Operation and SetupSlave Status Manager Periodic Data Polling MessagesInvalid Response or no Response AbnormalFaultCounter Used to tolerate momentary abnormalityMaster Heat Demand LL CH Demand Switch DISABLE, STAT, Environcom Remote StatLL Modulation Sensor S5 Master Active ServiceMaster Service Status Modulation SensorDemand and Rate Integrator Compensation Rate AdjustmentImplementation Base Load Common 0-100% Rate AllocationRate Allocation Method Parallel Commonbase Limited Overflow and Underflow Modulating StageStagerstate = Idle Burner DemandStagerstate = Active ADD-STAGE Condition ADD-STAGE Error Threshold DegreesError Threshold ADD-STAGE Rate Offset -100% to +100%DROP-STAGE Condition DROP-STAGE Error Threshold DegreesLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE Rate Offset -100% to +100%LAG Selecton Method Sequence ORDER, Measured RUN Time Lead DROP-STAGE on ErrorForce Lead Rotation Time Hhmm or None Date Revision Form Slave Read Data Sequencer 1 Minute EventForced Lead Rotation Slave Write Data