Goodmans ASZ, GSZ, SSX, ASX, DSZ, DSX, GSX, SSZ manual Product Design, Condensing Unit

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PRODUCT DESIGN

This section gives a basic description of cooling unit opera- tion, its various components and their basic operation. Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association (ACCA) or equivalent.

CONDENSING UNIT

The condenser air is pulled through the condenser coil by a direct drive propeller fan. This condenser air is then dis- charged out of the top of the cabinet. These units are designed for free air discharge, so no additional resistance, like duct work, shall be attached.

The suction and liquid line connections on present models are of the sweat type for field piping with refrigerant type copper. Front seating valves are factory installed to accept the field run copper. The total refrigerant charge for a normal installation is factory installed in the condensing unit.

GSX, GSZ, ASX, ASZ, SSX, SSZ and DSX, DSZ models are available in 1 1/2 through 5 ton sizes and use R-410A refrigerant. They are designed for 208/230 volt single phase applications.

ASX, ASZ, DSX and DSZ R-410A model units use the Copeland Scroll "Ultratech" Series compressors which are specifically designed for R-410A refrigerant. These units also have Copeland® ComfortAlert diagnostics.

GSX, GSZ, SSX and SSZ R-410A model units use the Copeland Scroll "Ultratech" Series compressors which are specifically designed for R-410A refrigerant.

There are a number of design characteristics which are different from the traditional reciprocating and/or scroll com- pressors.

"Ultractech" Series scroll compressors will not have a dis- charge thermostat. Some of the early model scroll compres- sors required discharge thermostat.

"Ultratech" Series scroll compressors use "POE" or polyolester oil which is NOT compatible with mineral oil based lubricants like 3GS. "POE" oil must be used if additional oil is required.

COILS AND BLOWER COILS

MBR/MBE blower cabinets are designed to be used as a two- piece blower and coil combination. MBR/MBE blower sec- tions can be attached to cased evaporator coil. This two- piece arrangement allows for a variety of mix-matching possibilities providing greater flexibility. The MBE blower cabinet uses a variable speed motor that maintains a con- stant airflow with a higher duct static.

It is approved for applications with cooling coils of up to 0.8 inches W.C. external static pressure and includes a feature that allows airflow to be changed by +15%. The MBR blower cabinet uses a PSC motor. It is approved for applications with cooling coils of up to 0.5 inches W.C. external static pres- sure.

The MBR/MBE blower cabinets with proper coil matches can be positioned for upflow, counterflow, horizontal right or horizontal left operation. All units are constructed with R-4.2 insulation. In areas of extreme humidity (greater than 80% consistently), insulate the exterior of the blower with insula- tion having a vapor barrier equivalent to ductwork insulation, providing local codes permit.

The CAPX/CHPX coils are equipped with a thermostatic expansion valve that has a built-in internal check valve for refrigerant metering. The CACF/CAPF/CHPF coils are equipped with a fixed restrictor orifice.

The coils are designed for upflow, counterflow or horizontal application, using two-speed direct drive motors on the CACF/CAPF/CHPX models and BPM (Brushless Permanent Magnet) or ECM motors on the MBE models.

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Contents Service Instructions Email us at customerservice@goodmanmfg.com Recognize Safety SYMBOLS, Words and LabelsImportant Information Fax us at 713 Fax us at 931 438Safe Refrigerant Handling Split System Heat Pumps R410A Product IdentificationModel # Description Split System Air Conditioners R410A ASX130**1AA Single Piece Air Handlers AWUF****1AA MBR/MBE Air Handlers Product Identification 1824 3642 ASX13 AccessoriesDSX/SSX16 ASX18 ASZ13 DSZ/SSZ16 ASZ18 Expansion Valve Kits FSK01A Coil Accessories Electric Heat Kitapplications Aruf Electric Heat Kitapplications Aepf Condensing Unit Product DesignFigure a Capacity Control Heating System OperationCooling Cooling CycleHeating Cycle Defrost CycleCooling Cycle System Operation Description AFE18-60A Control BoardCOOLING/HP Analysis Chart Troubleshooting Chart61B ServicingChecking THERMOSTAT, WIRING, and Anticipator Checking Wiring3A Thermostat and Wiring Checking Voltage3C Heating Anticipator 3B Cooling AnticipatorTesting Coil Circuit Checking Time Delay RelayChecking Transformer Control Circuit Checking Cycle ProtectorSingle Phase Testing Compressor ContactorChecking Contactor AND/OR Relays Checking Contactor ContactsTesting FAN Relay Copeland Comfort Alert DiagnosticsDiagnostics Table Checking High Pressure Control Checking Loss of Charge ProtectorChecking LOW Pressure Control Checking Capacitor15B Capacitance Check 15A Resistance CheckRELAY, Start 16B Checking FAN and Blower Motor ECM Motors 16A Checking FAN and Blower Motor Windings PSC MotorsChart on Next Chart from Previous 16C Checking ECM Motor Windings 16D ECM CFM Adjustments MBE / AepfCFM 16F Checking GE X13TM Motors 16E Blower Performance DataGE X13TM Motor Connections Checking Compressor Testing Compressor Windings17A Resistance Test 17B Ground TestUnloader Test Procedure 17C Unloader Test Procedure17D Operation Test Compressor Ground TestTesting Defrost Control Testing Crankcase Heater Optional ItemTesting Defrost Thermostat Checking Reversing Valve and SolenoidChecking Heater Limit Controls 40 MBR/AR*F Electronic Blower Time Delay RelayChecking Heater Elements Sequence of OperationHeating Operation MBR/AR*F with Single Stage Heat PumpsDefrost Operation 41 MBE/AEPF with GSX, SSX, ASX, DSXMBE/AEPF with Single Stage GSX, ASX and SSX Condensers 41A MBE/AEPF with Single Stage GSZ, SSZ, & ASZ Heat Pumps MBE/AEPF with TWO Stage ASX & DSX Condensers Sequence of OperationMBE/AEPF with TWO Stage ASZ & DSZ Heat Pump Units Electric Heater Optional Item 61B Checking Heater Fuse Link Optional Electric Heaters 61A Checking Heater Limit ControlsFormulas Refrigeration Repair Practice Leak Testing Nitrogen or NITROGEN-TRACEDEvacuation Brazing MaterialsEvacuation ChargingChecking Compressor Efficiency Final Charge AdjustmentTXV Valves 105B Thermostatic Expansion ValvePressure vs. Temperature Chart 410A Required Liquid Line Temperature Underfeeding OverfeedingSuperheat Checking SubcoolingChecking Expansion Valve Operation 109A TWO Speed ApplicationFixed Orifice Restrictor Devices Subcooling Formula = Sat. Liquid Temp. Liquid LineOvercharge of Refrigerant Checking Restricted Liquid LineNON-CONDENSABLES Compressor BurnoutRefrigerant Piping Accessories for lines greater than 80 feetLong Line SET Application R-410A Tube SizingInstallation Requirements Initial System Charging AIR Handler External StaticTotal External Static Coil Static Pressure DropStatic Pressure Drop ALL Fuel System AFE18-60A Control Board Accessories Wiring Diagrams10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF