Goodmans ASX, GSZ, ASZ, SSX, DSZ, DSX 109A TWO Speed Application, Checking Expansion Valve Operation

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SERVICING

4.Review the technical information manual or specification sheet for the model being serviced to obtain the design subcooling.

5.Compare the hi-pressure reading to the "Required Liquid Line Temperature" chart (page 43). Find the hi-pressure value on the left column. Follow that line right to the column under the design subcooling value. Where the two intersect is the required liquid line temperature.

Alternately you can convert the liquid line pressure gauge reading to temperature by finding the gauge reading in Temperature - Pressure Chart and reading to the left, find the temperature in the °F. Column.

6.The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling.

Add charge to raise subcooling. Recover charge to lower subcooling.

Subcooling Formula = Sat. Liquid Temp. - Liquid Line

Temp.

EXAMPLE:

a.Liquid Line Pressure = 417

b.Corresponding Temp. °F. = 120°

c.Thermometer on Liquid line = 109°F.

To obtain the amount of subcooling subtract 109°F from 120°F.

The difference is 11° subcooling. See the specification sheet or technical information manual for the design subcooling range for your unit.

S-109A TWO SPEED APPLICATION

Run the remote on low stage cooling for 10 minutes until refrigerant pressures stabilize. Follow the guidelines and methods below to check unit operation and ensure that the refrigerant charge is within limits. Charge the unit on low stage.

1.Purge gauge lines. Connect service gauge manifold to base-valve service ports. Run system at least 10 minutes to allow pressure to stabilize.

2.Temporarily install thermometer on liquid (small) line near liquid line service valve with adequate contact and insulate for best possible reading.

3.Check subcooling and superheat. Systems with TXV application should have a subcooling of 5 to 7 ºF and superheat of 7 to 9 ºF.

a.If subcooling and superheat are low, adjust TXV to 7 to 9 ºF superheat, then check subcooling.

NOTE: To adjust superheat, turn the valve stem clockwise to increase and counter clockwise to decrease.

b.If subcooling is low and superheat is high, add charge to raise subcooling to 5 to 7 ºF then check superheat.

c.If subcooling and superheat are high, adjust TXV valve to 7 to 9 ºF superheat, then check subcooling.

d.If subcooling is high and superheat is low, adjust TXV valve to 7 to 9 ºF superheat and remove charge to lower the subcooling to 5 to 7 ºF.

NOTE: Do NOT adjust the charge based on suction pressure unless there is a gross undercharge.

4.Disconnect manifold set, installation is complete. Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp.

S-110 CHECKING EXPANSION VALVE OPERATION

1.Remove the remote bulb of the expansion valve from the suction line.

2.Start the system and cool the bulb in a container of ice water, closing the valve. As you cool the bulb, the suction pressure should fall and the suction temperature will rise.

3.Next warm the bulb in your hand. As you warm the bulb, the suction pressure should rise and the suction tem- perature will fall.

4.If a temperature or pressure change is noticed, the expansion valve is operating. If no change is noticed, the valve is restricted, the power element is faulty, or the equalizer tube is plugged.

5.Capture the charge, replace the valve and drier, evacuate and recharge.

S-111 FIXED ORIFICE RESTRICTOR DEVICES

The fixed orifice restrictor device (flowrator) used in conjunc- tion with the indoor coil is a predetermined bore (I.D.).

It is designed to control the rate of liquid refrigerant flow into an evaporator coil.

The amount of refrigerant that flows through the fixed orifice restrictor device is regulated by the pressure difference between the high and low sides of the system.

In the cooling cycle when the outdoor air temperature rises, the high side condensing pressure rises. At the same time, the cooling load on the indoor coil increases, causing the low side pressure to rise, but at a slower rate.

Since the high side pressure rises faster when the tempera- ture increases, more refrigerant flows to the evaporator, increasing the cooling capacity of the system.

When the outdoor temperature falls, the reverse takes place. The condensing pressure falls, and the cooling loads on the indoor coil decreases, causing less refrigerant flow.

A strainer is placed on the entering side of the tube to prevent any foreign material from becoming lodged inside the fixed orifice restriction device.

If a restriction should become evident, proceed as follows: 1. Recover refrigerant charge.

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Contents Service Instructions Fax us at 713 Fax us at 931 438 Recognize Safety SYMBOLS, Words and LabelsEmail us at customerservice@goodmanmfg.com Important InformationSafe Refrigerant Handling Split System Heat Pumps R410A Product IdentificationModel # Description Split System Air Conditioners R410A ASX130**1AA Single Piece Air Handlers AWUF****1AA MBR/MBE Air Handlers Product Identification 1824 3642 ASX13 AccessoriesDSX/SSX16 ASX18 ASZ13 DSZ/SSZ16 ASZ18 Expansion Valve Kits FSK01A Coil Accessories Electric Heat Kitapplications Aruf Electric Heat Kitapplications Aepf Condensing Unit Product DesignFigure a Capacity Control Cooling Cycle System OperationHeating CoolingHeating Cycle Defrost CycleCooling Cycle System Operation Description AFE18-60A Control BoardCOOLING/HP Analysis Chart Troubleshooting Chart61B ServicingChecking Voltage Checking WiringChecking THERMOSTAT, WIRING, and Anticipator 3A Thermostat and Wiring3C Heating Anticipator 3B Cooling AnticipatorChecking Cycle Protector Checking Time Delay RelayTesting Coil Circuit Checking Transformer Control CircuitChecking Contactor Contacts Testing Compressor ContactorSingle Phase Checking Contactor AND/OR RelaysTesting FAN Relay Copeland Comfort Alert DiagnosticsDiagnostics Table Checking Capacitor Checking Loss of Charge ProtectorChecking High Pressure Control Checking LOW Pressure Control15B Capacitance Check 15A Resistance CheckRELAY, Start 16B Checking FAN and Blower Motor ECM Motors 16A Checking FAN and Blower Motor Windings PSC MotorsChart on Next Chart from Previous 16C Checking ECM Motor Windings 16D ECM CFM Adjustments MBE / AepfCFM 16F Checking GE X13TM Motors 16E Blower Performance DataGE X13TM Motor Connections 17B Ground Test Testing Compressor WindingsChecking Compressor 17A Resistance TestCompressor Ground Test 17C Unloader Test ProcedureUnloader Test Procedure 17D Operation TestChecking Reversing Valve and Solenoid Testing Crankcase Heater Optional ItemTesting Defrost Control Testing Defrost ThermostatSequence of Operation 40 MBR/AR*F Electronic Blower Time Delay RelayChecking Heater Limit Controls Checking Heater ElementsHeating Operation MBR/AR*F with Single Stage Heat PumpsDefrost Operation 41 MBE/AEPF with GSX, SSX, ASX, DSXMBE/AEPF with Single Stage GSX, ASX and SSX Condensers 41A MBE/AEPF with Single Stage GSZ, SSZ, & ASZ Heat Pumps MBE/AEPF with TWO Stage ASX & DSX Condensers Sequence of OperationMBE/AEPF with TWO Stage ASZ & DSZ Heat Pump Units Electric Heater Optional Item 61B Checking Heater Fuse Link Optional Electric Heaters 61A Checking Heater Limit ControlsFormulas Brazing Materials Leak Testing Nitrogen or NITROGEN-TRACEDRefrigeration Repair Practice EvacuationEvacuation ChargingChecking Compressor Efficiency Final Charge AdjustmentTXV Valves 105B Thermostatic Expansion ValvePressure vs. Temperature Chart 410A Required Liquid Line Temperature Checking Subcooling OverfeedingUnderfeeding SuperheatSubcooling Formula = Sat. Liquid Temp. Liquid Line 109A TWO Speed ApplicationChecking Expansion Valve Operation Fixed Orifice Restrictor DevicesCompressor Burnout Checking Restricted Liquid LineOvercharge of Refrigerant NON-CONDENSABLESTube Sizing Accessories for lines greater than 80 feetRefrigerant Piping Long Line SET Application R-410AInstallation Requirements Initial System Charging AIR Handler External StaticTotal External Static Coil Static Pressure DropStatic Pressure Drop ALL Fuel System AFE18-60A Control Board Accessories Wiring Diagrams10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF