Honda Power Equipment MM60 manual Gearbox Maintenance, Remove gearbox from stand

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MAINTENANCE

GEARBOX MAINTENANCE

Read this complete section before starting any repair. Many steps are dependent on each other.

1, Gearbox bearings, gears and shafts have an interference press fit. Gearbox repair is limited to seal; gasket and vent plug replacement.

2.Always maintain correct gear lube level in gearbox. Be sure proper vent plug is installed.

3.Troubleshooting is an important part of gearbox maintenance. Check for leakage and bad bearings.

4.Leakage is a very serious problem and must be corrected immediately or damage to gearbox and belt will result. Remove gearbox from mower to repair leakage problems.

5.Leakage may be caused by a vent plug not venting. To check vent plug operation, remove plug and apply low air pressure to opening in side of plug. Check to make sure it is venting out of the top.

6.Operating gearbox with improper lube level may also cause seals to leak. Also check for housing cracks. If any of these conditions exist, correct them, clean area where leakage was evident, return mower to service and check to make sure leakage has been stopped.

7.Bearing maladjustment or failure is indicated by noise and excessive side and end play in gear shafts. If noted, replace the gearbox.

Removing Gearbox from Mower

1.Disconnect drive shaft and remove key. Re- move belt and remove gear stand from mower.

2.Turn gear stand over. There are two set screws in the split taper bushing; remove them. Insert one set screw into the threaded bushing hole and tighten to force bushing and pulley apart.

3.Remove gearbox from stand.

Seal ,

\

&- Vent Plug

Seal

u

gasket

 

 

 

Gear Box

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Contents Page Page To the Owner IntroductionGeneral INFORMATlON IntroductionContents Operate equipment Safety InformationPreparation Safety InformationBlock mower securely for storage Maintenance SafetyReplace immediately if damaged Safety InformationSET-UP and Assembly SET-UP and Assembly SET-UP and Assembly Point out safety features, shielding and optionsPre-Delivery Check List Dealer Responsibility Finish by tightening two 26 mm flange locknuts SET-UPAND AssemblyLift Unk SET-UP and Assembly ‘y85 mm With Three Point Subassembling Front Link Brackets Assemble both right and left bracketsMounting Front Link Bracket to.Tractor Installing Deck Hooks Installing MowerLevel the mower to assure proper cut. Mower Installing Front Anti-ScalpingRoller Installing MowerRemove level plug Add oil until it seeps out level plug hole Install both plugsAttaching Front Mower Links To Mower Side. Insert linchpin to lock~~~ Attaching Front Mower Links to Front Bracket Lift Arms Fasten to Mower Deck Detaching Mower from Tractor Joint Detaches From Mid-PTO Tor to 4-wheel drive position Switch off engine after moving tractor off mower. Set brakesOperation Operation PRE-OPERATION Check List Tours A small area Operating Your Mower with Other Equipment Installing Mower‘ by mower deck hook Install attachment as needed Owner Service Maintenance30W Oil Oil Level Plug Caster Pivot Hrs Caster Wheel Blade SpindlesDriveshaft U-joints Hrs Driveshaft Slip Joint Hrs Spring Take-up Pivot ArmBlade Inspection Blade Servicing Blade InstallationMaintenance Belt Assembly Maintenance Sleeve Bearing cone Housing and cups Cup Shaft Spindle assembly @Remove bearing cone from shaft Spindle AssemblyProper adjustment is attained T1I Yoke Journal cross Seal Snap ring Cup and bearings Universal Joint AssemblyAndhammer L11Remove gearbox from stand Gearbox MaintenanceGear Box Split taper bushing Drive pulley Gearbox stand Key Storage StorageTroubleshooting ProblemSolution Troubleshooting Specifications Owner Satisfaction Warranty Service