Engine Coolant System

It is important that the cooling system of the engine be maintained properly to ensure proper performance and longevity.

WARNING Hot pressurized coolant can cause severe injury.

DO NOT open radiator cap when hot.

Before servicing, allow coolant to cool.

NOTICE Alcohol or methanol based anti-freeze or plain water are not recommended for use in the cooling system at any time.

The cooling system must be maintained according to the recommended maintenance schedule and inspection should include:

The regular removal of dust, dirt, debris from the radiator core and fan shroud.

Inspection of coolant hoses and components for leaks, especially at the radiator hose connections. Tighten hose clamps if necessary.

Check radiator hoses for swelling, separation, hardening, cracks, or any type of deterioration.

Inspect the radiator cap to ensure proper sealing.

Coolant

With the engine cold, check the coolant level in the coolant

 

recovery bottle (see Controls). Specifications for the coolant

 

system can be found in the Maintenance chart of this

 

4. Clean outlet tube and check

REPRODUCTIONdamage to the housing, cover, or fasteners and will

manual. Coolant Specification - ethylene-glycol 50-50

 

mixture with distilled water.

 

 

Engine Air Cleaner

 

 

Once each year service the air cleaner, as follows. If

6. Install clean filter properly - Insert the filter carefully.

NOT

 

Seat the filter by hand, making certain it is completely

operating in a dusty environment, service more often.

1. Press and hold the control board FF button.

into the air cleaner housing before securing the cover

2. Remove 15 Amp fuse from control board.

in place. To complete a tight seal, apply pressure

by hand at the outer rim of the filter, not the flexible

move the end of the filter back andforth, then rotate

3. Remove filter cartridge - Remove the se vice cover by

center. (Avoid pushing on the center of the urethane

disengaging three clips and detaching c

ver, starting

end cap.) No cover pressure is required to hold

with the bottom two clips and the top clip last. Gently

the seal.

while pulling straight out.

 

NEVER use the service cover to push the filter into

 

place! Using the cover to push the filter in could cause

 

 

Vacuator™ valve - Use a clean cloth

 

void the warranty. If the service cover hits the filter

to wipe the filter sealing surface and

 

before it is fully in place, remove the cover and push

the outlet tube surfaces. Make sure

 

the filter (by hand) further into the air cleaner and try

that all contaminant is removed

 

again. The cover should go on with no extra force.

before the new filter is inserted. Be

 

7. Reinstall service cover - Once the filter is in place,

careful not to damage the sealing

 

 

reinstall the service cover, positioning the cover with

area on the tube.

 

 

the arrow and the word TOP to the top. Fasten the

Visually check and physically squeeze Vacuator valve

top clip first, the bottom two clips last. Make sure that

attached to service cover to make sure it is flexible

all mounting bands, clamps, bolts, and connections

and not inverted, damaged or plugged.

 

in the entire air cleaner system are tight and verify

5. Clean filter - Use a soft bristle brush to loosen dirt

absence of holes in piping - repair if needed.

and a vacuum cleaner to remove dirt and debris. Low

8. Reinstall 15 Amp fuse in control board.

pressure air (not to exceed 25 psi) may also be used

9. Press and hold the control board AUTO button.

to blow away dirt. Replace filter cartridge if any holes

 

are detected in filter media.

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