AC Power For Business-Critical Continuity
Liebert NX
User Manual 50 and 60 Hz, 30-200kVA
Page
TABLE OF CONTENTS
1.0 SINGLE MODULE UPS INSTALLATION
2.0 BATTERY INSTALLATION
3.0 UPS MULTI-MODULE INSTALLATION
4.0 EXTERNAL OPTIONAL CABINETS
7.0 OPERATING PROCEDURES
8.0 OPERATOR CONTROL PANEL AND DISPLAY
9.1 Protection
9.0 OPTIONS-FOR ASSEMBLY INSIDE THE UPS CABINET
10.0 TECHNICAL SPECIFICATIONS
9.2 Communication and Monitoring
FIGURES
Figure 47 Front view doors open-60-80kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Figure 48 Cable terminal layout-60-80kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 49 General arrangement-100-120kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Figure 50 Front view, door open-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 51 Parallel logic board location-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 52 Cable terminal layout-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 53 General arrangement-140-200kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 54 Front view, door open-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 55 Parallel logic board location-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 56 Cable terminal layout-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Figure 57 Optional external Maintenance Bypass Cabinet, 600mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 58 Optional external Maintenance Bypass Cabinet, 800mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Figure 59 Optional External Maintenance Bypass Cabinet, 850mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 60 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.1 . . . . . . . . . . . . . . . . . . . . . . . . 72 Figure 61 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.3 . . . . . . . . . . . . . . . . . . . . . . . . 73 Figure 62 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.5 . . . . . . . . . . . . . . . . . . . . . . . . 74 Figure 63 Single unit block diagram with split-bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 64 1+N multi-module UPS with external maintenance bypass switch . . . . . . . . . . . . . . . . . . . . . . . 77 Figure 65 Example of configuration for single UPS with external Maintenance Bypass Cabinet
TABLES
Dear Customer
Figure i Model number nomenclature
Example NXA0A0200U =
200kVA module for Europe and Middle East, 400V/230V output
Page
For more details, see 10.0 - Technical Specifications
SAFETY PRECAUTIONS
Conformity and Standards
Back-Feed Protection Notice
User-Serviceable Parts
Battery Voltage Exceeds 400VDC
1.2 Preliminary Checks
1.0 SINGLE MODULE UPS INSTALLATION
1.1 Introduction
Professional Installation Required
1.3.1 UPS Room
1.3.2 External Battery Room
1.3 Location
1.3.3 Storage
1.4.2 30 to 40kVA UPS
1.4 Positioning
1.4.1 System Cabinets
1.4.3 60-200kVA UPS
1.4.5 Clearances
1.4.6 Access
1.5 External Protective Devices
1.4.7 Final Positioning
Earth Leakage RCD
1.5.2 External Battery
1.5.1 Rectifier and Bypass Input
1.5.3 UPS Output
1.6 Power Cables
Maximum steady state AC and DC currents
Distance from floor to connection point on the equipment
Common Input Connections
1.6.1 Cable Termination
Frequency Converter Mode
Split-Bypass Connections
Internal UPS Battery Connection 30/40kVA only
Hazardous Battery Terminal Voltage 480VDC
Output System Connections
1.7.1 Monitor Board Features
1.7 Control Cables and Communication
Figure 2 Monitoring board U2 auxiliary terminal block detail
1.8.1 Input Dry Contacts
X3 Ancillary Control and Alarms
1.8 Dry Contacts
X3 IN DRY Environmental, Battery Ground Fault and Generator Contacts
Table 5 External circuit-breaker interface
1.8.2 Maintenance Bypass Cabinet Interface
1.8.3 External Circuit-Breaker Interface
Table 4 Maintenance bypass cabinet interface
Figure 4 Output dry contacts and EPO wiring for firmware before M162
1.8.5 Emergency Power Off Input
1.8.4 Output Dry Contacts
Figure 5 EPO wiring for firmware M200 or later J28
X6 Analog Input Interface
X5 Auxiliary DC Power Output
X7 External Battery Temperature Detector Interface
EPO input contact relays
1.8.6 External Bypass Switch Interlock
Serial Ports RS232-1 and RS232-2
Intellislot Web Browser, SNMP, ModBus and Relay Cards Interface
2.0 BATTERY INSTALLATION
2.1 Introduction
2.3.1 Introduction
2.2 Safety
2.3 Battery Cabinet
Hazardous battery voltage present behind covers
2.3.4 Weight
2.3.2 Temperature Considerations
2.3.3 Dimensions
2.3.5 Circuit Breaker Features
2.3.6 Moving the Battery Cabinets
2.3.7 Cable Entry
566,5
Battery Installation
1600
55 630
Figure 7 Narrow battery cabinet with top cable entry location
Front
Front Front
Battery Installation
Top View
Side View
Front View
Bottom View
Battery Installation
Bottom View Front View
Figure 9 Wide battery cabinet with bottom cable entry location
265 150 270
Battery Installation
Output
Top View
Figure 11 Large battery cabinet dimensions
Battery Installation
116 Front
Fuses alternative to BCB Output busbar connections Battery
Battery Installation
Circuit Breaker BCB controller board
Battery Installation
Figure 13 SENXA0NBCN4LCB.eps
BCB125/200A
Layer
Battery Installation
Figure 14 SENXA0NBCN4LF
Layer
Layer
Battery Installation
Figure 15 SENXA0NBCN5LCB
Layer
Layer
Battery Installation
Layer
Layer Layer Layer
UPS TO UPS TO
Battery Installation
Figure 17 SENXA0NBCWXX3LCB
SPACE BCB
Battery Installation
Figure 18 SENXA0NBCWXX3LF
SPACE BCB
Battery Installation
Figure 19 SENXA0NBCWXX4LCB2x4
SPACE
not needed
Figure 20 SENXA0NBCWXX4LCB4x2
SPACE
directly
SENXA0NBCWXX4LF2x4
Anderson connector
Anderson connector
PP120/180-RED
Battery Installation
Figure 22 SENXA0NBCWXX4LF4x2
W006
2.4.4 Battery Room Design
2.4 Battery Power Cables
2.4.3 Connecting the Battery
2.4.1 Connection Principles
2.5 Battery Control
For details, refer to 1.7 - Control Cables and Communication
2.6 Battery Circuit Breaker Box
UPS-circuit breaker configurations
Battery Installation
Figure 24 Battery circuit breaker box-30-120kVA and 140-200kVA
Table 10 Battery circuit breaker box legend
Circuit Breaker Box
Figure 25 Battery circuit breaker box connection
2.6.1 Battery Temperature Sensor-Optional
Type W3 L = 30m
Cable W3 L=5m is packed with the temperature sensor
Type W3 L = 5m
Cable W3 L=30m is packed with the BCB box
Figure 28 Emergency power off connections UPS2
3.0 UPS MULTI-MODULE INSTALLATION
3.1 General
UPS1
3.2.1 Cabinet Installation
3.2 Paralleled UPS Modules
3.2.2 External Protective Devices
3.2.3 Power Cables
Input Distribution
Refer to the instructions in 1.0 - Single Module UPS Installation
3.2.4 Control Cables Intermodule Control
3.3.1 Cabinet Installation
3.3 Hot-Standby UPS Modules
3.3.2 External Protective Devices
3.3.3 Power Cables
Input Distribution Upstream
Downstream
3.4 Dual Bus System
3.4.1 Cabinet Installation
3.4.3 Power Cables
3.4.2 External Protective Devices
3.4.4 Control Wires
3.4.5 Extended Dual Bus Synchronization Option DBS Interface Box
4.1 External Maintenance Bypass Cabinets
4.2 Interlock with UPS Module
4.0 EXTERNAL OPTIONAL CABINETS
4.3 Isolation Transformer Option
4.4 Top Cable Entry Option
Figure 38 Dual input external isolation transformer cabinet
Figure 39 Output external isolation transformer cabinet
5.0 INSTALLATION DRAWINGS
Installation Drawings
Figure 40 Electrical connections
1 Air inlet grille 2 Air outlet grille 3 Castors for manoevring
4 Adjustable fixing feet 5 Seismic anchors Optional 6 Cable entry
7 Fans 8 Operator control and display panel All dimensions are in mm
Installation Drawings
1 Output Switch-Q5
Installation Drawings
Internal battery trays behind cover 5x 159 x 364 x 685mm HWD
2 Maintenance Bypass Switch-Q3
4.2 to external battery 5 Earth
Installation Drawings
4 Battery connections + 4.1 to internal battery
All dimensions are in mm
3. Battery start interface, optional
Installation Drawings
2 & 2a. Battery Ground Fault detection, optional
Figure 44 Location of parallel logic board M3 and options-30-40kVA NX
Installation Drawings
BLUE
Figure 45 Internal battery layout and connections-30-40kVA NX
120.5 685
Installation Drawings
4 Adjustable fixing feet 5 Seismic anchors Option 6 Cable entry
7 Fans 8 Operator control and display panel All dimensions are in mm
1 Air inlet grille 2 Air outlet grille 3 Castors for manoevring
4 and 4a Battery Ground Fault detection optional
Installation Drawings
1 Parallel logic board 2 Monitor board 3 Battery start Interface
Figure 47 Front view doors open-60-80kVA NX
Figure 48 Cable terminal layout-60-80kVA NX
Side view
3 Castors 4 Adjustable fixing feet
Front view
Top view
4 Output switch Q5 5 Monitor board U2
Installation Drawings
1 Input switch Q1 2 Bypass switch Q2 3 Maintenance bypass switch Q3
Figure 50 Front view, door open-100-120kVA NX
Figure 52 Cable terminal layout-100-120kVA NX
Adjustable fixing feet
Installation Drawings
Figure 53 General arrangement-140-200kVA NX
Figure 54 Front view, door open-140-200kVA NX
Installation Drawings
Parallel Cable
Figure 55 Parallel logic board location-140-200kVA NX
Figure 56 Cable terminal layout-140-200kVA NX
U2 V2 W2 N3 OutputBattery
Installation Drawings
N1 U1 V1 W1 Main Input
Top View
Figure 57 Optional external Maintenance Bypass Cabinet, 600mm wide
Installation Drawings
Front View Side View
Bottom
Top View
Front View
View
Figure 59 Optional External Maintenance Bypass Cabinet, 850mm wide
Installation Drawings
Front View
Figure 60 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration
Installation Drawings
Figure 61 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration
Installation Drawings
Figure 62 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration
Installation Drawings
Figure 63 Single unit block diagram with split-bypass input
6.1 Introduction
6.0 OPERATION
Maintenance Bypass Isolator Q
6.1.4 Battery Temperature Compensation
6.1.2 Static Transfer Switch
6.1.3 Battery Circuit Breaker
6.1.5 Redundant Control Power Supply Board
6.2.1 Features of NX Multi-Module UPS Configurations
6.2 Multi Module UPS-1+N
Distribution Cabinet
6.3.3 Auto-Restart Mode
6.3.1 Normal Mode
6.3.2 Battery Mode Stored Energy Mode
6.3 Modes of Operation
6.3.6 ECO Mode Single UPS Only
6.3.4 Bypass Mode
6.3.5 Maintenance Mode Manual Bypass
6.3.7 Parallel Redundancy Mode System Expansion
Battery Self-Test and Self-Service
6.4 Battery Management-Set During Commissioning
6.5 Battery Protection settings by commissioning engineer
6.4.1 Normal Function
7.2 Startup in Normal Mode
7.0 OPERATING PROCEDURES
7.1 Introduction
Mains Voltage will be applied to UPS output terminals
7.3 Startup into ECO Mode
7.4 Battery Test Mode Procedures
7.4.1 Test Procedure
7.5 UPS Self-Test
7.6 Maintenance Bypass Procedure and UPS Shutdown
7.5.1 UPS Self-Test Procedure
Risk of Load Interruption
Do not press any remote EPO button
Hazardous Voltage at UPS terminals
7.7 Isolation of One Module in a Multi-Module System
7.7.1 Multi-Module Systems With External Output CB1
7.7.2 Multi-Module System Without External Output Circuit Breaker
Hazardous Battery Voltage
7.8 Insertion of One Module in a Multi-Module System
7.9 Shutdown Procedure-Complete UPS and Load Shutdown
7.10 Emergency Shutdown With EPO
Except in an emergency situation, do not press any remote EPO button
7.12 Auto Restart
7.15 Command Password
7.13 Language Selection
7.14 Changing the Current Date and Time
Figure 67 UPS control and display panel
8.1 Introduction
8.0 OPERATOR CONTROL PANEL AND DISPLAY
Table 12 UPS control and display panel components
Rectifier indicator-1
8.1.1 Mimic Power Flow
8.1.2 Audible Alarm Buzzer
Battery indicator-2
Table 20 Menu key Icons and their meaning
8.1.3 Direct Access Push Buttons Keys
8.1.4 LCD Monitor and Menu keys
Figure 68 Graphic LCD monitor windows and keypad
Figure 69 Menu tree
Operator Control Panel and Display
history log
Description
8.1.5 Detailed Description of Menu Items
Table 21 UPS system window
Explanation
Stop Freshening Charge
Table 22 Descriptions of UPS menus and data window items continued
Freshening Charge
Operator Control Panel and Display
8.2 All Status and Event Messages Displayed on the UPS Front Panel
Current Record Window
UPS messages
UPS messages
Operator Control Panel and Display
UPS messages
Operator Control Panel and Display
UPS messages
Operator Control Panel and Display
Prompt to press “enter” key to acknowledge that the UPS will be disconnected from
UPS messages
Operator Control Panel and Display
8.3 Prompt Pop-Up Windows
Table 24 Prompt windows, meanings
Operator Control Panel and Display
Figure 71 Default screen
8.4 Dynamic Energy Flow Chart and UPS Help Screen
8.5 Default Screen Saver
Figure 70 Help screen
9.1 Protection
9.0 OPTIONS-FOR ASSEMBLY INSIDE THE UPS CABINET
9.1.4 Battery Start Facility
9.1.1 Redundant Back-Feed Protection
Figure 72 Battery Start Option for UPS with external battery
Battery Cabinet
9.1.5 Bypass Current Sharing Inductors
Table 26 Bypass current sharing inductors-dimensions, values
Input
Static Switch
Figure 73 Bypass current sharing inductances
Output
BCB or
Battery
9.1.6 Battery Ground Fault Detection
Batt-N
Bracket
9.1.8 Redundant Fan for Power Module
9.1.7 Replacing Dust Filters
Sems s crew
9.2 Communication and Monitoring
Options-For Assembly Inside the UPS Cabinet
Figure 76 Communication bays and cable location
9.2.1 OC Web Card - SNMP/HTTP Network Interface Card
Figure 78 OC Web Card battery data summary
Figure 77 OC Web Card data summary window
9.2.2 Relay Card
Table 28 Relay Card pin configuration
9.2.3 Multiport-4 Card
Figure 79 SiteNet MultiPort4 Intellislot pin configuration
Table 30 SiteNet MultiPort4 Intellislot pin assignment
9.2.5 Remote Alarm Monitor
9.2.4 OC485 Web Card - Modbus, Jbus, IGM Net
Figure 80 OC485 Web card Table 31 NX communication options
Table 33 Environmental characteristics
10.0 TECHNICAL SPECIFICATIONS
10.1 Conformity and Standards
Table 32 Compliance with European, international standards
Table 34 Efficiency, AC/AC
Table 35 Mechanical characteristics
Technical Specifications
Table 36 Rectifier AC input mains
Table 37 Intermediate DC circuit, battery
Technical Specifications
Technical Specifications
Table 38 Inverter output to critical load
Technical Specifications
Table 39 Bypass input
that
Ensuring The High Availability
0f Mission-Critical Data And Applications
from