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Emerson 30-200kVA Battery circuit breaker box-30-120kVA and 140-200kVA, Battery Installation

Models: 30-200kVA 400V 50 and 60 Hz

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Figure 24 Battery circuit breaker box—30-120kVA and 140-200kVA

Battery Installation

Figure 24 Battery circuit breaker box—30-120kVA and 140-200kVA

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30-120kVA
Circuit Breaker Box	8
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140-200kVA

Circuit Breaker Box

Table 10 Battery circuit breaker box legend

Key #	Component
1	Battery connections, positive and negative
2	Connections from UPS, positive and negative
3	Battery circuit breaker controller board
4	Battery circuit breaker
5	Plate for cabling holes (User to size and cut holes for the cables to be used)
6	Wall mounting holes
7	Earth bar
8	Insulating cover
9	Top plate
10	Hinged door

Standard cable entry is from bottom side. The baseplate can be rotated to permit top cable entry.

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Emerson 30-200kVA, 400V Battery circuit breaker box-30-120kVA and 140-200kVA, Battery circuit breaker box legend, Key #

Contents

User Manual 50 and 60 Hz, 30-200kVA AC Power For Business-Critical ContinuityLiebert NX Page 2.0 BATTERY INSTALLATION TABLE OF CONTENTS1.0 SINGLE MODULE UPS INSTALLATION 4.0 EXTERNAL OPTIONAL CABINETS 3.0 UPS MULTI-MODULE INSTALLATION8.0 OPERATOR CONTROL PANEL AND DISPLAY 7.0 OPERATING PROCEDURES10.0 TECHNICAL SPECIFICATIONS 9.0 OPTIONS-FOR ASSEMBLY INSIDE THE UPS CABINET9.1 Protection 9.2 Communication and MonitoringFIGURES Figure 47 Front view doors open-60-80kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Figure 48 Cable terminal layout-60-80kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 49 General arrangement-100-120kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Figure 50 Front view, door open-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 51 Parallel logic board location-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 52 Cable terminal layout-100-120kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 53 General arrangement-140-200kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 54 Front view, door open-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 55 Parallel logic board location-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 56 Cable terminal layout-140-200kVA NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Figure 57 Optional external Maintenance Bypass Cabinet, 600mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 58 Optional external Maintenance Bypass Cabinet, 800mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Figure 59 Optional External Maintenance Bypass Cabinet, 850mm wide . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 60 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.1 . . . . . . . . . . . . . . . . . . . . . . . . 72 Figure 61 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.3 . . . . . . . . . . . . . . . . . . . . . . . . 73 Figure 62 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration 1.1.5 . . . . . . . . . . . . . . . . . . . . . . . . 74 Figure 63 Single unit block diagram with split-bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 64 1+N multi-module UPS with external maintenance bypass switch . . . . . . . . . . . . . . . . . . . . . . . 77 Figure 65 Example of configuration for single UPS with external Maintenance Bypass Cabinet TABLES Dear Customer 200kVA module for Europe and Middle East, 400V/230V output Figure i Model number nomenclatureExample NXA0A0200U = Page Conformity and Standards SAFETY PRECAUTIONSFor more details, see 10.0 - Technical Specifications Back-Feed Protection NoticeBattery Voltage Exceeds 400VDC User-Serviceable Parts1.1 Introduction 1.0 SINGLE MODULE UPS INSTALLATION1.2 Preliminary Checks Professional Installation Required1.3 Location 1.3.2 External Battery Room1.3.1 UPS Room 1.3.3 Storage1.4.1 System Cabinets 1.4 Positioning1.4.2 30 to 40kVA UPS 1.4.3 60-200kVA UPS1.5 External Protective Devices 1.4.6 Access1.4.5 Clearances 1.4.7 Final Positioning1.5.1 Rectifier and Bypass Input 1.5.2 External BatteryEarth Leakage RCD 1.5.3 UPS OutputDistance from floor to connection point on the equipment 1.6 Power CablesMaximum steady state AC and DC currents Frequency Converter Mode 1.6.1 Cable TerminationCommon Input Connections Split-Bypass ConnectionsOutput System Connections Internal UPS Battery Connection 30/40kVA onlyHazardous Battery Terminal Voltage 480VDC Figure 2 Monitoring board U2 auxiliary terminal block detail 1.7.1 Monitor Board Features1.7 Control Cables and Communication 1.8 Dry Contacts X3 Ancillary Control and Alarms1.8.1 Input Dry Contacts X3 IN DRY Environmental, Battery Ground Fault and Generator Contacts1.8.3 External Circuit-Breaker Interface 1.8.2 Maintenance Bypass Cabinet InterfaceTable 5 External circuit-breaker interface Table 4 Maintenance bypass cabinet interface1.8.4 Output Dry Contacts 1.8.5 Emergency Power Off InputFigure 4 Output dry contacts and EPO wiring for firmware before M162 Figure 5 EPO wiring for firmware M200 or later J28X7 External Battery Temperature Detector Interface X5 Auxiliary DC Power OutputX6 Analog Input Interface EPO input contact relaysIntellislot Web Browser, SNMP, ModBus and Relay Cards Interface 1.8.6 External Bypass Switch InterlockSerial Ports RS232-1 and RS232-2 2.1 Introduction 2.0 BATTERY INSTALLATION2.3 Battery Cabinet 2.2 Safety2.3.1 Introduction Hazardous battery voltage present behind covers2.3.3 Dimensions 2.3.2 Temperature Considerations2.3.4 Weight 2.3.5 Circuit Breaker Features2.3.7 Cable Entry 2.3.6 Moving the Battery Cabinets1600 Battery Installation566,5 55 630Front Front FrontFigure 7 Narrow battery cabinet with top cable entry location Battery InstallationFront View Side ViewTop View Bottom ViewFigure 9 Wide battery cabinet with bottom cable entry location Bottom View Front ViewBattery Installation 265 150 270Output Battery InstallationBattery Installation Figure 11 Large battery cabinet dimensionsTop View 116 FrontCircuit Breaker BCB controller board Fuses alternative to BCB Output busbar connections BatteryBattery Installation BCB125/200A Battery InstallationFigure 13 SENXA0NBCN4LCB.eps Figure 14 SENXA0NBCN4LF Battery InstallationLayer LayerFigure 15 SENXA0NBCN5LCB Battery InstallationLayer LayerLayer Battery InstallationLayer Layer Layer LayerFigure 17 SENXA0NBCWXX3LCB Battery InstallationUPS TO UPS TO SPACE BCBSPACE BCB Battery InstallationFigure 18 SENXA0NBCWXX3LF SPACE Battery InstallationFigure 19 SENXA0NBCWXX4LCB2x4 SPACE Figure 20 SENXA0NBCWXX4LCB4x2not needed directlyAnderson connector Anderson connectorSENXA0NBCWXX4LF2x4 PP120/180-REDW006 Battery InstallationFigure 22 SENXA0NBCWXX4LF4x2 2.4.3 Connecting the Battery 2.4 Battery Power Cables2.4.4 Battery Room Design 2.4.1 Connection PrinciplesFor details, refer to 1.7 - Control Cables and Communication 2.5 Battery ControlUPS-circuit breaker configurations 2.6 Battery Circuit Breaker BoxTable 10 Battery circuit breaker box legend Figure 24 Battery circuit breaker box-30-120kVA and 140-200kVABattery Installation Circuit Breaker BoxFigure 25 Battery circuit breaker box connection 2.6.1 Battery Temperature Sensor-Optional Type W3 L = 5m Cable W3 L=5m is packed with the temperature sensorType W3 L = 30m Cable W3 L=30m is packed with the BCB box3.1 General 3.0 UPS MULTI-MODULE INSTALLATIONFigure 28 Emergency power off connections UPS2 UPS13.2 Paralleled UPS Modules 3.2.1 Cabinet InstallationInput Distribution 3.2.3 Power Cables3.2.2 External Protective Devices Refer to the instructions in 1.0 - Single Module UPS Installation3.3 Hot-Standby UPS Modules 3.3.1 Cabinet Installation3.2.4 Control Cables Intermodule Control 3.3.2 External Protective DevicesDownstream 3.3.3 Power CablesInput Distribution Upstream 3.4.3 Power Cables 3.4.1 Cabinet Installation3.4 Dual Bus System 3.4.2 External Protective Devices3.4.5 Extended Dual Bus Synchronization Option DBS Interface Box 3.4.4 Control Wires4.0 EXTERNAL OPTIONAL CABINETS 4.1 External Maintenance Bypass Cabinets4.2 Interlock with UPS Module 4.3 Isolation Transformer Option Figure 39 Output external isolation transformer cabinet 4.4 Top Cable Entry OptionFigure 38 Dual input external isolation transformer cabinet Figure 40 Electrical connections 5.0 INSTALLATION DRAWINGSInstallation Drawings 7 Fans 8 Operator control and display panel All dimensions are in mm 4 Adjustable fixing feet 5 Seismic anchors Optional 6 Cable entry1 Air inlet grille 2 Air outlet grille 3 Castors for manoevring Installation DrawingsInternal battery trays behind cover 5x 159 x 364 x 685mm HWD Installation Drawings1 Output Switch-Q5 2 Maintenance Bypass Switch-Q34 Battery connections + 4.1 to internal battery Installation Drawings4.2 to external battery 5 Earth All dimensions are in mm2 & 2a. Battery Ground Fault detection, optional Installation Drawings3. Battery start interface, optional Figure 44 Location of parallel logic board M3 and options-30-40kVA NXFigure 45 Internal battery layout and connections-30-40kVA NX BLUEInstallation Drawings 120.5 6857 Fans 8 Operator control and display panel All dimensions are in mm 4 Adjustable fixing feet 5 Seismic anchors Option 6 Cable entryInstallation Drawings 1 Air inlet grille 2 Air outlet grille 3 Castors for manoevring1 Parallel logic board 2 Monitor board 3 Battery start Interface Installation Drawings4 and 4a Battery Ground Fault detection optional Figure 47 Front view doors open-60-80kVA NXFigure 48 Cable terminal layout-60-80kVA NX Front view 3 Castors 4 Adjustable fixing feetSide view Top view1 Input switch Q1 2 Bypass switch Q2 3 Maintenance bypass switch Q3 Installation Drawings4 Output switch Q5 5 Monitor board U2 Figure 50 Front view, door open-100-120kVA NXInstallation Drawings Adjustable fixing feetFigure 52 Cable terminal layout-100-120kVA NX Figure 53 General arrangement-140-200kVA NXParallel Cable Installation DrawingsFigure 54 Front view, door open-140-200kVA NX Figure 55 Parallel logic board location-140-200kVA NXInstallation Drawings U2 V2 W2 N3 OutputBatteryFigure 56 Cable terminal layout-140-200kVA NX N1 U1 V1 W1 Main InputInstallation Drawings Figure 57 Optional external Maintenance Bypass Cabinet, 600mm wideTop View Front View Side ViewFront View Top ViewBottom ViewFront View Figure 59 Optional External Maintenance Bypass Cabinet, 850mm wideInstallation Drawings Installation Drawings Figure 60 Cabling diagram, 30-200kVA, MBP-T cabinet, configurationInstallation Drawings Figure 61 Cabling diagram, 30-200kVA, MBP-T cabinet, configurationInstallation Drawings Figure 62 Cabling diagram, 30-200kVA, MBP-T cabinet, configuration6.0 OPERATION 6.1 IntroductionFigure 63 Single unit block diagram with split-bypass input Maintenance Bypass Isolator Q6.1.3 Battery Circuit Breaker 6.1.2 Static Transfer Switch6.1.4 Battery Temperature Compensation 6.1.5 Redundant Control Power Supply BoardDistribution Cabinet 6.2.1 Features of NX Multi-Module UPS Configurations6.2 Multi Module UPS-1+N 6.3.2 Battery Mode Stored Energy Mode 6.3.1 Normal Mode6.3.3 Auto-Restart Mode 6.3 Modes of Operation6.3.5 Maintenance Mode Manual Bypass 6.3.4 Bypass Mode6.3.6 ECO Mode Single UPS Only 6.3.7 Parallel Redundancy Mode System Expansion6.5 Battery Protection settings by commissioning engineer 6.4 Battery Management-Set During CommissioningBattery Self-Test and Self-Service 6.4.1 Normal Function7.1 Introduction 7.2 Startup in Normal Mode7.0 OPERATING PROCEDURES Mains Voltage will be applied to UPS output terminals 7.4.1 Test Procedure 7.3 Startup into ECO Mode7.4 Battery Test Mode Procedures 7.5.1 UPS Self-Test Procedure 7.6 Maintenance Bypass Procedure and UPS Shutdown7.5 UPS Self-Test Risk of Load InterruptionHazardous Voltage at UPS terminals Do not press any remote EPO button7.7.1 Multi-Module Systems With External Output CB1 7.7 Isolation of One Module in a Multi-Module SystemHazardous Battery Voltage 7.7.2 Multi-Module System Without External Output Circuit Breaker7.8 Insertion of One Module in a Multi-Module System Except in an emergency situation, do not press any remote EPO button 7.9 Shutdown Procedure-Complete UPS and Load Shutdown7.10 Emergency Shutdown With EPO 7.12 Auto Restart 7.14 Changing the Current Date and Time 7.15 Command Password7.13 Language Selection 8.0 OPERATOR CONTROL PANEL AND DISPLAY 8.1 IntroductionFigure 67 UPS control and display panel Table 12 UPS control and display panel components8.1.2 Audible Alarm Buzzer 8.1.1 Mimic Power FlowRectifier indicator-1 Battery indicator-28.1.4 LCD Monitor and Menu keys 8.1.3 Direct Access Push Buttons KeysTable 20 Menu key Icons and their meaning Figure 68 Graphic LCD monitor windows and keypadhistory log Figure 69 Menu treeOperator Control Panel and Display Table 21 UPS system window 8.1.5 Detailed Description of Menu ItemsDescription ExplanationFreshening Charge Table 22 Descriptions of UPS menus and data window items continuedStop Freshening Charge Operator Control Panel and DisplayUPS messages 8.2 All Status and Event Messages Displayed on the UPS Front PanelCurrent Record Window Operator Control Panel and Display UPS messagesOperator Control Panel and Display UPS messagesPrompt to press “enter” key to acknowledge that the UPS will be disconnected from UPS messagesOperator Control Panel and Display Operator Control Panel and Display UPS messagesOperator Control Panel and Display 8.3 Prompt Pop-Up WindowsTable 24 Prompt windows, meanings 8.5 Default Screen Saver 8.4 Dynamic Energy Flow Chart and UPS Help ScreenFigure 71 Default screen Figure 70 Help screen9.1.4 Battery Start Facility 9.0 OPTIONS-FOR ASSEMBLY INSIDE THE UPS CABINET9.1 Protection 9.1.1 Redundant Back-Feed Protection9.1.5 Bypass Current Sharing Inductors Battery CabinetFigure 72 Battery Start Option for UPS with external battery Table 26 Bypass current sharing inductors-dimensions, valuesFigure 73 Bypass current sharing inductances Static SwitchInput Output9.1.6 Battery Ground Fault Detection BatteryBCB or Batt-N9.1.7 Replacing Dust Filters 9.1.8 Redundant Fan for Power ModuleBracket Sems s crewFigure 76 Communication bays and cable location 9.2 Communication and MonitoringOptions-For Assembly Inside the UPS Cabinet Figure 77 OC Web Card data summary window 9.2.1 OC Web Card - SNMP/HTTP Network Interface CardFigure 78 OC Web Card battery data summary Table 28 Relay Card pin configuration 9.2.2 Relay CardTable 30 SiteNet MultiPort4 Intellislot pin assignment 9.2.3 Multiport-4 CardFigure 79 SiteNet MultiPort4 Intellislot pin configuration Figure 80 OC485 Web card Table 31 NX communication options 9.2.5 Remote Alarm Monitor9.2.4 OC485 Web Card - Modbus, Jbus, IGM Net 10.1 Conformity and Standards 10.0 TECHNICAL SPECIFICATIONSTable 33 Environmental characteristics Table 32 Compliance with European, international standardsTechnical Specifications Table 35 Mechanical characteristicsTable 34 Efficiency, AC/AC Table 36 Rectifier AC input mainsTechnical Specifications Table 37 Intermediate DC circuit, batteryTable 38 Inverter output to critical load Technical SpecificationsTable 39 Bypass input Technical Specifications0f Mission-Critical Data And Applications Ensuring The High Availabilitythat from