Phase 1 to 5 | Fisher & Paykel 517735 instruction

SMART DRIVE

ELECTRONIC WASHING MACHINE

PHASE 1 to 5 – 230v

This service manual supersedes all previous Smartdrive 230v service manuals. This manual incorporates all technical bulletins for Smartdrive up to January 2000. Information on IW and IWECO is available in Appendix E.

Fisher & Paykel Ltd, Laundry Division.
78 Springs Road, East Tamaki, PO Box 58-732, Greenmount, Auckland. NZ
Phone 0064 9 273 0640, Fax 0064 9 273 0649.
Fisher & Paykel Customer Services Pty Ltd.
ACN. 003 3335 171, 19 Enterprise St, Cleveland, PO Box 798,
Cleveland, QLD 4163, Australia.
Phone 0061 7 3826 9100, Fax 0061 7 3826 9164.
Fisher & Paykel Singapore PTE Ltd.
150 Ubi Avenue 4, Sunlight Building #02-00, Singapore.
Phone 0065 547 0100, Fax 0065 547 0123.	517735
Fisher & Paykel Appliances Ltd.
42 Clarendon St, Leamington Spa, Warks, CV32 4PG, UK.
Phone 0044 1 926 88 2220, Fax 0044 1 926 88 3330.	Issue A - October 2000
Try www.fisherpaykel.com/Service	COPYRIGHT © FISHER & PAYKEL LTD 2000

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Fisher & Paykel 517735 service manual Smart Drive Electronic Washing Machine, Phase 1 to 5

Contents

Smart Drive Electronic Washing Machine Phase 1 to 5 Phase 4 GW Phase 3 GWPhase 5 IW Phase 5 Iweco MW, GW What PHASE, Size & Model is Your SMARTDRIVE? Table of Contents Recycle If Smartdrive has no Power see Section HOW to Service SmartdriveIntroduction Smartdrive Servicing Quick Reference Guide ALL Terminals and Internal Parts should be Treated AS Live Specifications Installation InstallationRemoving Transit Restraint Inlet Hoses Safety Installation Environment Water Supply TemperaturesAccessories and Spare Parts Levelling Smartdrive Smartdrive Components Electronics Systems Phase Wiring Diagram Motor Specifications Water Level Measurement Pressure Sensor Motor Controller Module Display Module Water Valves Rotor Position Sensor Installation Pump Pump Motor Specifications Inner and Outer Bowls Diagram showing the Floating Bowl Detection Of Inner Bowl Float Off Point Bowl Check Lid Switch Lid Switch and Out of Balance Switch Water Temperature Sensing Customising Wash Cycles GW only Phase 3 to 5 only Favourite cycle GW only All PhasesSmartdrive Information Auto Water Level GW only Phase 3 to 5 only Delay Start GW only Phase 2 to 5 onlyWater Saver GW only Phase 3 to 5 only Amount of Water Used in the Water Saver Rinse Fabric Softener Dispenser All Phases Creasing Wash Performance Information All Phases If Smartdrive Appears To Have No Power Smartdrive ProblemsIf Smartdrive Powers Off mid cycle Leaking FloodingNoisy Poor Wash Performance Continuous Spinning or Slow Spinning Radio Frequency Interference RFI SiphoningEarth Leakage It Appears Smartdrive is doing nothing Wash Water Temperature All Phases Option Adjustment Mode Method of Setting the Wash Temperature Rinse Options All Phases Phase End of Cycle Warning Beeps GW Only All Phases Out Of Balance Recovery Adjustment GW and MW only Phase Auto Water Fill Level Adjustment GW only Phase What WAS the Last FAULT? Diagnostic Mode To Test Pump & Water Valves Test LID, OUT of BALANCE, & Size Switches Recycle RestartLOW Water Level LED OFF = Restart OFF Medium Water Level LED on = RE-CYCLE onPage Size Setting Mode Phase 4 and 5 only Insufficient Hot Water Hot Water LED flashing User WarningsInsufficient Cold Water Cold Water LED flashing Overloaded Product High Water LED flashing No Water Both Hot and Cold Water LEDs flashing Phase 1 to Phase 4Restart and Recycle Wash Progress LEDs flashing Demonstration Mode All LEDs flashing in patterns GWC08 GWM08 GWL08 THC08 THM08 THL08 Fault CodesGWC09 GWM09 GWL09 IWM09 IWL09 Phase 1 to 5 Motor Controller Fault Smartdrive Phases 1 to 5 Fault DescriptionsPhase 1 Communications Fault Primary Source Motor Controller Phase 1 to 5 Size Error Phase 1 to 5 Display Module FaultPrimary Source Display Module Action Primary Source Display Module Phase 1 to 5 Thermistor Error Phase 4 toAction Phase Phase 2 to Phase 1 to 5 Flood Protection Error Phase 1 to 5 Pressure Sensor FaultPhase 1 Pump Fault Primary Source Pressure Tube Phase 5 IW LCD Initialisation Error Phase 1 Pump Connection Fault28 30 xx Phase 1 Display / Motor Controller out of Sequence Primary Source Pump Action Phase 1 Brake Resistor Fault Phase 1 Pump Circuit ErrorPhase 1 MC Reset Error Phase 1 to 5 Pump Block Error Phase 1 to 5 Water Leak FaultPrimary Source Pump System Secondary Source Mechanical Action Phase 1 to 5 Bowl Dis-Engaged Fault Phase 1 to 5 Tap or Pressure Sensor Tube FaultPrimary Source Mechanical Primary Source Suds Phase 1 Rotor Fault Primary Source Phase 1 to 5 Temperature Sensor FaultPhase 1 to 5 OOB Switch Fault Primary Source Mechanical Action Phase 5 Display Fault Phase 2 to 5 Water in Bowl During SpinPrimary Source Pump System Action Secondary Source Motor Controller Phase 2 to 5 Hot and Cold Valve Fault Phase 2 to 3 Bowl Dis-engaged FaultPrimary Source Wiring Phase 2 to 5 Cold Valve Fault Phase 5 ECO Recirculation Fault Phase 2 to 5 Hot Valve FaultPhase 5 ECO Recirculation Fault See fault code Secondary Source Diverter Valve Phase 2 to 5 Motor / Motor Control Step Fail Phase 2 to 5 Rotor Position Sensor FaultSecondary Source Motor Phase 4 to 5 Motor Controller Fault Phase 4 to 5 Bowl Check Fault Primary Source- Pump Phase 4 Motor Controller Fault Phase 5 Machine Setup Error Phase 2 to 3 Display / Motor Controller Comms. Error Primary Source Wiring Action Phase 1 to 5 Single Rotor Position Sensor Error Phase 1 to 4 Single Current Trip Phase 1 to 5 Repetitive Rotor Position Sensor ErrorPhase 1 to 4 Repetitive Current Trip Phase 4 Single Current Trip & Rotor Position Sensor Error Phase 1 to 5 Motor Stall Phase 1 to 5 Bowl Engaged During Agitate Phase 4 to 5 Brake Function Time-out Fault Complete Disassembly Mechanical Service SectionPhase 5 Topdeck Showing Wiring Connections NB DON’T Remove the Earth Connection from the Wrapper Phase 2 Topdeck Showing Wiring ConnectionsPage Page Assembly Guidelines Assembly Motor Assembly & Disassembly Pump Blockage Shaft & Bearing Removal Shaft & Bearing Assembly Page Wash Progress LEDs Appendix a Binary Decoding Chart 8 Bits Fault Finding / Fault Codes Size SettingImportant Note Wiring Connections WM013 Pump Hood KIT January 2000 Phases 2 toPump Hood Kit Part Number 479188P WM51 Diagnostic Flow Chart Sept 1992- Phase 1 only WM70 Premature OUT of Balance February 1995 Phase 2 only WM65 BIB Deflector April 1994- Phase 1 onlyKit Lever Out of Balance & Bracket Phase 2 Part Number WM81 Pump Shield 5KG Smartdrive September 1996 Phases 1 to WM80 Condensation KIT May 1996 Phase 2 & 3 only Appendix C Smarttool Appendix D Tools for Servicing Smartdrive IW Quick Reference Guide Specifications for IWModels Size Width Wash Load Capacity Compact Medium Large Wash 1 Detergent Activating Wash Front loader type wash Introduction to IW Water Temperature Sensing Pump Option Adjustment Mode for IW Other Options Status Display Diagnostic Mode for IW Fault Status Recycle Size Setting Mode for IW