Manuals / Fisher & Paykel / Laundry Appliance / Washer

Fisher & Paykel 517735 service manual Assembly Guidelines

Models: 517735

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12.2ASSEMBLY GUIDELINES

Assembly is the reverse of disassembly. The following points are worth noting.

Drain Hose Outlet Elbow. Refit to the base. NB: Ensure the lugs on the elbow are located underneath the pump bracket. Clamp into position.

Pump. Turn the pump clockwise when refitting it into the bayonet fixture. Check that the locking tab has clicked into place.

Wiring. Fit the wiring harness into all the securing clips. Check that the harness assembly is secured to the suspension rod, (photo).

Drain Hose. Unclip the drain hose fixture from the lip of the outer bowl and screw into position on the cabinet. Ensure the drain hose grommet is correctly fitted, (photo).

Topdeck. Before refitting topdeck ensure that reed switch harness (phase 2-5) is tightly secured, (photo). When refitting top deck ensure that OOB lever does not catch or sit on neck ring.

Base panel. (Phase 1-4) Ensure locating tags are straight before refitting.

Pressure Hose. CHECK THAT THE LOOM AND PRESSURE TUBE ARE NOT KINKED or close to wrapper before refitting the top deck. Blow down the pressure tube to check if it is clear of water droplets. Ensure that the nylon cord in the pressure tube does not obstruct when reconnecting tube.

Mixing Chamber. Phase 5 only. Ensure that thermistor or plug is correctly located.

Safety testing should be carried out in accordance with standard electrical testing procedures. The resistance from the earth contact on the mains lead to the wrapper should not exceed 0.5 ohms. The insulation resistance should also be measured at 500 volts DC between phase & neutral to earth. The maximum resistance should not exceed 1Mohm.

Test Smartdrive by filling (using both valves), draining and spinning to 1000 RPM. Open lid when at 1000 RPM. Check the size and the operation of the Out of Balance lever.

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Fisher & Paykel 517735 service manual Assembly Guidelines

Contents

Smart Drive Electronic Washing Machine Phase 1 to 5 Phase 5 Iweco Phase 3 GWPhase 4 GW Phase 5 IW MW, GW What PHASE, Size & Model is Your SMARTDRIVE? Table of Contents Recycle Introduction HOW to Service SmartdriveIf Smartdrive has no Power see Section Smartdrive Servicing Quick Reference Guide ALL Terminals and Internal Parts should be Treated AS Live Specifications Inlet Hoses InstallationInstallation Removing Transit Restraint Levelling Smartdrive Installation Environment Water Supply TemperaturesSafety Accessories and Spare Parts Smartdrive Components Electronics Systems Phase Wiring Diagram Motor Specifications Water Level Measurement Pressure Sensor Motor Controller Module Display Module Water Valves Rotor Position Sensor Installation Pump Pump Motor Specifications Inner and Outer Bowls Diagram showing the Floating Bowl Detection Of Inner Bowl Float Off Point Bowl Check Lid Switch Lid Switch and Out of Balance Switch Water Temperature Sensing Smartdrive Information Favourite cycle GW only All PhasesCustomising Wash Cycles GW only Phase 3 to 5 only Water Saver GW only Phase 3 to 5 only Delay Start GW only Phase 2 to 5 onlyAuto Water Level GW only Phase 3 to 5 only Amount of Water Used in the Water Saver Rinse Fabric Softener Dispenser All Phases Creasing Wash Performance Information All Phases If Smartdrive Powers Off mid cycle Smartdrive ProblemsIf Smartdrive Appears To Have No Power Noisy FloodingLeaking Poor Wash Performance Continuous Spinning or Slow Spinning It Appears Smartdrive is doing nothing SiphoningRadio Frequency Interference RFI Earth Leakage Wash Water Temperature All Phases Option Adjustment Mode Method of Setting the Wash Temperature Rinse Options All Phases Phase End of Cycle Warning Beeps GW Only All Phases Out Of Balance Recovery Adjustment GW and MW only Phase Auto Water Fill Level Adjustment GW only Phase What WAS the Last FAULT? Diagnostic Mode To Test Pump & Water Valves Test LID, OUT of BALANCE, & Size Switches Medium Water Level LED on = RE-CYCLE on RestartRecycle LOW Water Level LED OFF = Restart OFFPage Size Setting Mode Phase 4 and 5 only Insufficient Cold Water Cold Water LED flashing User WarningsInsufficient Hot Water Hot Water LED flashing Overloaded Product High Water LED flashing No Water Both Hot and Cold Water LEDs flashing Restart and Recycle Wash Progress LEDs flashing Phase 4Phase 1 to Demonstration Mode All LEDs flashing in patterns IWM09 IWL09 Fault CodesGWC08 GWM08 GWL08 THC08 THM08 THL08 GWC09 GWM09 GWL09 Primary Source Motor Controller Smartdrive Phases 1 to 5 Fault DescriptionsPhase 1 to 5 Motor Controller Fault Phase 1 Communications Fault Primary Source Display Module Phase 1 to 5 Display Module FaultPhase 1 to 5 Size Error Primary Source Display Module Action Phase 2 to Phase 4 toPhase 1 to 5 Thermistor Error Action Phase Primary Source Pressure Tube Phase 1 to 5 Pressure Sensor FaultPhase 1 to 5 Flood Protection Error Phase 1 Pump Fault Primary Source Pump Action Phase 1 Pump Connection FaultPhase 5 IW LCD Initialisation Error 28 30 xx Phase 1 Display / Motor Controller out of Sequence Phase 1 MC Reset Error Phase 1 Pump Circuit ErrorPhase 1 Brake Resistor Fault Secondary Source Mechanical Action Phase 1 to 5 Water Leak FaultPhase 1 to 5 Pump Block Error Primary Source Pump System Primary Source Suds Phase 1 to 5 Tap or Pressure Sensor Tube FaultPhase 1 to 5 Bowl Dis-Engaged Fault Primary Source Mechanical Primary Source Mechanical Action Phase 1 to 5 Temperature Sensor FaultPhase 1 Rotor Fault Primary Source Phase 1 to 5 OOB Switch Fault Secondary Source Motor Controller Phase 2 to 5 Water in Bowl During SpinPhase 5 Display Fault Primary Source Pump System Action Phase 2 to 5 Cold Valve Fault Phase 2 to 3 Bowl Dis-engaged FaultPhase 2 to 5 Hot and Cold Valve Fault Primary Source Wiring Secondary Source Diverter Valve Phase 2 to 5 Hot Valve FaultPhase 5 ECO Recirculation Fault Phase 5 ECO Recirculation Fault See fault code Secondary Source Motor Phase 2 to 5 Rotor Position Sensor FaultPhase 2 to 5 Motor / Motor Control Step Fail Phase 4 to 5 Motor Controller Fault Phase 4 to 5 Bowl Check Fault Primary Source- Pump Phase 4 Motor Controller Fault Phase 5 Machine Setup Error Phase 2 to 3 Display / Motor Controller Comms. Error Primary Source Wiring Action Phase 1 to 5 Single Rotor Position Sensor Error Phase 4 Single Current Trip & Rotor Position Sensor Error Phase 1 to 5 Repetitive Rotor Position Sensor ErrorPhase 1 to 4 Single Current Trip Phase 1 to 4 Repetitive Current Trip Phase 1 to 5 Motor Stall Phase 1 to 5 Bowl Engaged During Agitate Phase 4 to 5 Brake Function Time-out Fault Phase 5 Topdeck Showing Wiring Connections Mechanical Service SectionComplete Disassembly NB DON’T Remove the Earth Connection from the Wrapper Phase 2 Topdeck Showing Wiring ConnectionsPage Page Assembly Guidelines Assembly Motor Assembly & Disassembly Pump Blockage Shaft & Bearing Removal Shaft & Bearing Assembly Page Wash Progress LEDs Appendix a Binary Decoding Chart 8 Bits Important Note Size SettingFault Finding / Fault Codes Pump Hood Kit Part Number 479188P WM013 Pump Hood KIT January 2000 Phases 2 toWiring Connections WM51 Diagnostic Flow Chart Sept 1992- Phase 1 only Kit Lever Out of Balance & Bracket Phase 2 Part Number WM65 BIB Deflector April 1994- Phase 1 onlyWM70 Premature OUT of Balance February 1995 Phase 2 only WM81 Pump Shield 5KG Smartdrive September 1996 Phases 1 to WM80 Condensation KIT May 1996 Phase 2 & 3 only Appendix C Smarttool Appendix D Tools for Servicing Smartdrive Compact Medium Large Specifications for IWIW Quick Reference Guide Models Size Width Wash Load Capacity Wash 1 Detergent Activating Wash Front loader type wash Introduction to IW Water Temperature Sensing Pump Option Adjustment Mode for IW Other Options Status Display Diagnostic Mode for IW Fault Status Recycle Size Setting Mode for IW