Slave/auxiliary control | GE IC3645SP4U400N3, IC3645SR4U404N2

DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROLPage 30

TRACTION	DESCRIPTION OF STATUS		CAUSE OF STATUS INDICATION
STATUS CODE

-30	PMT enable signal from auxiliary		This status code will be displayed when the voltage at
-30	control to master at PL21 is missing		PL21 of the master control is less than 5 volts. This
	during SRO check (Dual motor		fault is not stored.
	proportioning controls only)
MEMORY RECALL		CORRECTIVE ACTIONS
NO		CORRECTIVE ACTIONS
NO
Circuits valid	SYMPTOM		POSSIBLE CAUSE
for	Auxiliary control shutdown.		• Check auxiliary control for status codes.
for			• Verify connection between PL21 of the master control and PL10
Traction			of the slave/auxiliary control.
Controller

		TROUBLE-SHOOTING DIAGRAM
12		BRAKE SW.

FU5		P2	KEY SWITCH			P1		SW.
						SP
						L
FU7			P5			L		SEAT
								SEAT

	TO ACCESSORIES				24
				60	24
				60
FU6	P3				P4
FU6	P3		12-1
			12-1
			10
			PY7
			PY12	P18	P17	P1	P2	P6
			PY10	OSCILLATOR CARD
			PY11	OSCILLATOR CARD
			PY11		LEFT CONTROL
PLUG PY					LEFT CONTROL
PLUG PY
CONNECTIONS
LINE	FU1	3
		3

		2		5
FU2		2
FU2
+	FU4
A1		43
	TMM7	43
	TMM7
	P	A1
- A2	88	A1					A1
			POS	A1	F1	FIELD	A1	ARMATURE
	SP					FIELD		ARMATURE

S1			POWER CONNECTIONS
S1			POWER CONNECTIONS
	89			LEFT CONTROL
	89	A2	NEG	A2	F2
		A2	NEG	A2	F2
	TMM7						A2
S2	SP
P	SP
P

START SW.

FORWARD SW.

REVERSE SW.

10

7

15

6

8

12-1

PLUG PY

CONNECTIONS

P15

OSCILLATOR CARD

PY7

P3

P4

P5

P16

RIGHT CONTROL

P1 P2 P6

P3 P4

P5 PY12

P7

P10

P9

P12

P8 P21

P16

P15

P10

P7

P12 P13 P18

P11 PY10

PY11

25

29

50

30

66

65

PMT ENABLE OUTPUT

AUTO REGENERATIVE

BRAKING ENABLE

STEER PUMP

CONTACTOR DRIVER

ACC POT

STEER ANGLE

REGEN OUTPUT

POT

SIGNAL

BDI INTERRUPT

13A

NEG	A2	F2	FIELD	A1	ARMATURE
				A2
POS	A1	F1
POWER CONNECTIONS
RIGHT CONTROL

January 2000

Image 30

GE IC3645SP4U400N3, IC3645SR4U404N2 operation manual Slave/auxiliary control

Contents

Installation and Operation Table of Contents 46-52 20-4041-45 57-62 Basic Operation and Features Motor Characteristics Flexible System Application More Features with Fewer ComponentsSolid-State Reversing Slows with the increase of current in the field 2 Current Limit 1.b Creep Speed1.c Control Acceleration 3.c Pedal Position Plug Braking 4.c Proportional Operation for Dual Motor Vehicles 6 Steer Pump Contactor Time Delay4.b Speed Limits 5 Ramp Operation 5a Ramp Start System Protective Override 1 Static Return to Off SRO Diagnostics 1 Systems Diagnostics7 On-Board Coil Drivers & Internal Coil Suppression 2 Accelerator Volts Hold Off 3 Hourmeter Readings 3.a Maintenance Alert & Speed Limit4 Battery Discharge Indication BDI 4.a Internal Resistance Compensation Basic Operation and Features Outline DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Part NumberArgument Outline SX-3 and SR-3 Package Size Drawings and INPUTS/OUTPUTS DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Control Section Connections to Main Plug 23 PIN and Y Plug 12 PIN PIN Diagnostic Status Codes 2.d. High Power Signals Level HP High-Level Signals Level HMedium-Power Signals Level MP Cable Spacing Guidelines Cleaner Reconnect plugs328A1777G1 General Troubleshooting Instructions Traction No seat switch or deadman switchTraction Control Codes Status Code Reverse directional switch is closed on Description of Status Cause of Status Indication Start switch fails to close Accelerator depressed with noDirection selected KEY Negative Directional switches are closed at Both the forward and reverseSame time Start switch closed on power up after Initial key switch closure Discharged battery Motor field current is high on start up Reverse directionForward direction Volts DC Power supply is less than 10 volts Run modeMotor field current is too high during Traction Controller Slave/auxiliary control Transistor over temperature Open thermal protector TP or Armature transistor did not turn off Motor armature offset voltage is tooLow Properly Than 12% of battery volts Armature transistor did not turn onLook Ahead test for A2 volts less Motor field current is too low during Capacitor volts are low before the lineContactor closes Controller motor current sensor Input too low during runningLine driver input P2-17 is less Description Armature current exceeds Armature transistor limit Verify connection between the master control P21 Traction Status Code Symptom Temperature TMM Status Codes Steer Plug P5 pump is shorted to positive Plug P8 pump is shorted to positive Corrective Actions TROUBLE-SHOOTING Diagram YES Symptom PumpPossible Cause Transistor is over temperature Open thermal protector TP1 or Sensor input is missing No power to pump motorPump Controller motor current Control range Turn off properly Power Transistor Q1 did notPower Transistor Q1 did not turn on With no pump contactor, control Capacitor volts are low after the line Contactor closes Controller motor current Sensor input voltage polarityCheck Battery voltage is less than Voltage at capacitor 1C is less than Volts TMM7A 3 TMM Pump Control Connections TMM7A Outline Drawings Adjustable Features START-UP Display Sequence Accessing Stored Status Codes With GE Handset ActionRemarks Function Function 10 Field Current for Regen Internal Resistance Compensation Battery VoltsBattery volts Set units Function 16 Stall Trip Point with % ON-TIME Push Function 19 Maintenance Code Tens and Units Hours SET Function 25 MonitorFunction 26 Base Ratio Function 49 Mode 1 Field Weakening Start Push Function 51 Mode 1 MAX Armature % onFunction 28 Stored Status Code Count Pointer Push Function 57 Mode 3 Field Weakening Start Function 52 Mode 2 Armature Controlled AccelerationFunction 55 Mode 2 MAX Armature % on Function 59 Mode 3 MAX Armature % on Summary of Current Limit Adjustments Field Current Function Current Limit Function 14 not ApplicableFunction 16 Speed / Torque Compensation Function 49 Mode 1 Speed Limit 2 SL2 Push Speed / Torque Compensation Table Voltage SettingFunction 48 Mode 1 Controlled Acceleration Push Function 50 Mode 1 Speed Limit 3 SL3 Function 55 not Applicable Function 53 Mode 2 Speed Limit 2 SL2Function 54 Mode 2 Speed Limit 3 SL3 Function 59 not Applicable Standard Dash Displays Dash DisplaysApplication Connections Start-Up Display Sequence Outline Drawings Turn Angle Potentiometer Installation SetupOperation Degree Potentiometer for Steer Angle Input Degree Potentiometer Left Right RS-232 Memory MAP Tables Traction ControlRestrictions Function Reset to Zero Only HoursTens/Ones Reset to Zero Only Stored Status Code #5Reset to Zero Only Stored Status Code #6 Reset to Zero Only HoursThou/Hun None Dash Display Ratio2-1 Reset to Zero Only Stored Status Code #16Reset to Zero Only Dash Display CA-1 Dash Display FWS-1 None