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E-2

THEORY OF OPERATION

 

E-2

 

FIGURE E-2 --- INPUT CIRCUITS

 

 

 

 

POWER SWITCH

 

 

 

 

SECTIONS

MAIN

 

RECTIFIER

 

20KHZ

CHOKE

 

TRANSFORMER

 

HEATSINK

 

LEFT SWITCH BOARD

 

 

 

 

 

 

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LINE

 

SWITCH

1

 

2

 

3

3A

 

FAN

AUXILIARY

TRANSFORMER

 

TO

WIREFEEDER

 

 

FET MODULES

 

TOP

 

 

 

 

 

 

 

 

 

CAP

 

 

 

 

 

 

 

 

1 DIODE

 

 

 

FET MODULES

CURRENT

 

 

1ø OR 3ø DETETCTION (H5)

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

PRE-CHARGE

 

 

 

 

 

INPUT

DRIVER

 

 

 

 

 

RECTIFIER

BOARD

 

 

CONTROL

5 DIODES

 

 

CR1

 

 

 

 

 

 

 

BOARD

 

 

AC1

 

PROTECTION

 

 

 

PULSE

 

 

 

 

AC2

BOARD

 

Y-Y FEEDBACK

BOTTOM

 

TRAIN

 

 

AC3

 

 

 

 

 

CR2

 

 

 

 

 

 

 

 

 

 

 

A-LEAD

 

 

 

 

 

 

24VDC

PRE-CHARGE

 

 

 

 

 

 

 

 

 

 

 

 

 

RIGHT SWITCH BOARD

 

 

18VAC

2ND STEP PWM

FET MODULES

 

5 DIODES

 

 

 

 

 

 

 

 

 

 

 

24VAC

POWERBOARD

CAP

 

 

 

 

 

 

 

 

 

 

 

 

 

TOP

 

 

 

FET MODULES

 

 

 

<1 VDC

 

 

 

 

 

 

 

1 DIODE

 

 

 

 

 

 

 

 

 

 

 

 

CHOKE

CHOKE

 

 

 

 

 

 

 

LOCAL

METER MODE

POT

POT

VOLTAGE FEEDBACK

 

 

REMOTE

 

 

 

 

 

 

1ST STEP PWM VOLTAGE

 

 

CURRENT FEEDBACK-PROTECTION

SHUNT

 

15VDC-CONTROL BOARD FUNCTION VOLTAGE

 

 

 

 

 

 

 

24VAC-THERMOSTATS-GUN TRIGGERING

 

 

 

 

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INPUT LINE VOLTAGE & AUXILIARY TRANSFORMER

The V300-I can be connected for a variety of three phase or single phase input voltages. Power is applied through the Line Switch to the Input Rectifier and the Auxiliary Transformer.

The Reconnect Panel has switches to select high or low operating voltage. The “A” lead must then be set for the proper input voltage. It is important to set the switches and “A” lead to the proper positions before applying input power. Changing the switch position with the power applied will result in major damage to the machine

The auxiliary transformer provides 18v.a.c. and 24v.a.c. supplies to the Control and Power Boards. It also provides 115v.a.c., 42v.a.c. and 24v.a.c. supplies to the wirefeeder amphenol. (CE machines do not have 115v.a.c. supply)

The Power Board provides a 15v.d.c. supply to the Control Board and a 24v.d.c.supply to the Driver Board to operate the Pre-charge Relays.

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NOTE: Unshaded areas of block logic diagram are the subject of discussion

V300-I

Page 24
Image 24
Lincoln Electric SVM101-B service manual Theory of Operation, Input Line Voltage & Auxiliary Transformer