Section TOC

Master TOC

E-3

THEORY OF OPERATION

E-3

 

FIGURE E-3 ---PRECHARGE & PROTECTION CIRCUITS

 

1

2

3

FAN

LINE

SWITCH

3A

AUXILIARY

TRANSFORMER

TO

WIREFEEDER

POWER SWITCH SECTIONS 20KHZ

LEFT SWITCH BOARD

FET MODULES

 

 

 

CAP

 

 

 

 

FET MODULES

CURRENT

1ø OR 3ø DETETCTION (H5)

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

PRE-CHARGE

 

 

 

 

INPUT

DRIVER

 

 

 

 

RECTIFIER

BOARD

 

 

 

CONTROL

 

CR1

 

 

 

 

 

 

 

BOARD

AC1

 

PROTECTION

PULSE

 

AC2

BOARD

 

Y-Y FEEDBACK

TRAIN

 

AC3

 

 

 

 

CR2

 

 

 

 

 

 

 

 

 

A-LEAD

 

 

 

 

 

24VDC

PRE-CHARGE

 

 

 

 

 

 

 

 

 

 

 

RIGHT SWITCH BOARD

18VAC

2ND STEP PWM

 

FET MODULES

 

 

 

 

 

 

 

 

 

 

POWERBOARD

 

CAP

 

24VAC

 

 

 

 

 

 

 

 

 

 

<1 VDC

 

FET MODULES

 

 

 

 

 

 

 

LOCAL

METER

MODE

POT

POT

 

REMOTE

 

 

 

 

 

 

1ST STEP PWM VOLTAGE

 

 

 

15VDC-CONTROL BOARD FUNCTION VOLTAGE

 

 

24VAC-THERMOSTATS-GUN TRIGGERING

 

 

MAIN

CHOKE

RECTIFIER

TRANSFORMER

HEATSINK

 

 

TOP

 

 

 

 

1 DIODE

5 DIODES

BOTTOM

5 DIODES

TOP

1 DIODE

CHOKE

VOLTAGE FEEDBACK

CURRENT FEEDBACK-PROTECTION

CHOKE

SHUNT

TOC

TOC

PRECHARGE & PROTECTION CIRCUITS

The DC voltage from the Input Rectifier is applied to the Driver Board to begin charging the Switch Board capacitors at a slow rate. When the pre-charge level is achieved, the input relays close, applying the full DC voltage to the capacitors. Depending on the Code Number of the machine, there will be either two or four relays and they may or may not be mounted on the Driver Board.

The Driver Board is also responsible for gating the Field Effect Transistors (FETs) on the Switch Boards, as directed by the pulse width modulated (PWM) signal from the Control Board.

The Protection Board monitors the capacitors for prop- er balance and voltage level. If an imbalance or over- voltage condition is detected, the Protection Circuit will de-energize the relays, removing the power from the switch circuits. The machine output will also be dis- abled.

Another function of the Protection Board is to detect whether the input voltage is single phase or three phase and pass that information to the Control Board. The maximum output of the machine will be limited to approximately 250 amps with single phase input and 360 amps with 3 phase input.

Return

Return

NOTE: Unshaded areas of block logic diagram are the subject of discussion

V300-I

Page 25
Image 25
Lincoln Electric SVM101-B service manual Precharge & Protection Circuits, Return to Return to Section TOC