Perform Retest After Repair | Lincoln Electric SVM101-B specs

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F-58

TROUBLESHOOTING & REPAIR

F-58

TEST AFTER SWITCH BOARD OR CAPACITOR REPLACEMENT (cont.)

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TEST PROCEDURE

1.Turn main power OFF.

2.Perform Input Filter Capacitor Dis-chargeproce- dure detailed in Mainten-ance section..

3.Connect a shorting conductor across terminals 14 and 53 of Protection Board.

4.Set an ohmmeter to X1000 range and place probes on terminals 9 (+) and 12 (-) of one Switch Board. The meter will show the Capacitors charging up and may take a minute or so to stabilize. The final meter reading should not exceed 8600 ohms (8.6 on the scale).

5.Test the other Switch Board the same way.

NOTE: Repeat the Input Filter Capacitor Dis-chargeprocedure.

6.Remove the shorting conductor set up in step 3.

7.Install 5-amp fuses in the input supply fuse holders.

NOTE: These fuses should be installed to protect against excessive current flow caused by a short circuit during the procedure.

8.Turn on the machine.

9.With the output free of a load, check the open cir- cuit voltages of the output.

10.Connect the machine for 440- or 575-volt opera- tion.

11.With the output free of a load, check open circuit voltages of the output. Voltage should be 70 VDC.

12.Remove the 5-amp fuse from the input supply fuse holders.

13.Install 20-amp fuses and test under load.

NOTE: A resistive-type grid load bank is recom- mended.

14.Perform Retest After Repair.

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FIGURE F.30 - PLACEMENT OF SHORTING JUMPER

B300-I

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Lincoln Electric SVM101-B service manual Test After Switch Board or Capacitor Replacement, Perform Retest After Repair

Contents

Invertec Safety ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Safety Welding Sparks can cause fire or explosionCylinder may explode if damaged Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Installation Three Phase Single Phase 3INSTALLATIONA-3 Product Description Electrical InstallationInput Voltage Setup Location Power Input Connection Connection of Wire Feeders to the InvertecSingle Phase Input Three Phase Input K900-1 DC TIG Starter Connection Remote Control of InvertecParallel Operation Output Cables 6INSTALLATIONA-6Quick Disconnect Plugs Operation Section Section B-1 Operation Operating InstructionsDuty Cycle Control Function / Operation Mode Switch Full Range Is Is Very Soft, 10 Is Very Crisp Meter Polarity Switch Auxiliary Power Accessories Section Section C-1 Accessories Options / Accessories Maintenance Section Section D-1 Maintenance Input Filter Capacitor Discharge Procedure Preventive Maintenance Overload Protection Figure D.2 Location of Maintenance Components Theory of Operation Section Section E-1 Theory of Operation Input Line Voltage & Auxiliary Transformer Precharge & Protection Circuits Return to Return to Section TOC Switch Boards Figure E-4 ---SWITCH Circuits & Transformer Output and Control Circuits Figure E-5 --OUTPUT & Control Circuits Passive Minimum Output Pulse Width ModulationMaximum Output Overload Protection Protective CircuitsThermal Protection Troubleshooting & Repair Section Section F-1 Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Input Filter Capacitor CONDITION- ING Additional Information Oscilloscope WarningMatched Parts Feeding Problems Department Feeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I 11TROUBLESHOOTING & REPAIRF-11 Input Filter Capacitor Discharge Procedure Input Filter Capacitor Discharge Procedure Figure F.I Location of Input Filter Capacitor Terminals Output Pilot Circuit Test Test Procedure G2527 J2 J4 J3 V300-I Protection Board Output Test Test Procedure Turn Power Switch OFF 313 306 J15 275F 311 V300-I Protection Figure F.6 Inserting Probes Capacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair Action Output Diode Test Test Procedure Output Diode Test Input Rectifier Test Points Steps Table F.5Probe Acceptable Meter Reading Overcurrent Protection Current Trigger Test Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275D Control Overvoltage Protection DC Trigger Circuit Test Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed 306 275F 309 310 1J8 #311 1J14 6J6 #302 #313 #275D3J8 2J14 1J6 #301 #305 Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for Access Thermal Protection AC Trigger Circuit Figure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Test a Power Board TestTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Capacitor Removal and Replacement Procedure Figure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Switch Board Replacement Procedure Test After Switch Board or Capacitor Replacement Test After Switch Board or Capacitor Replacement Perform Retest After Repair Output Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60 Output Diode Replacement Procedure 61TROUBLESHOOTING & REPAIRF-61 Procedure Diode Modules Retest After Repair OCV at rated Input V300-PROOutput Min. Acceptable Max. All Modes V300-I V300-PRO Electrical Diagrams Section Section G-1 Wiring Diagram Entire Machine Code 9826 L8657 #0# Wiring Diagram Entire Machine Code 9827 L8938 Return Wiring Diagram Entire Machine Code 10036 L9299 Wiring Diagram Entire Machine Code 10037 L9300 $ $ Wiring Diagram Entire Machine Code 10132 L9567 Section Wiring Diagram Code Wiring Diagram Entire Machine Code 10133 L9568 Wiring Diagram Entire Machine Code 10258 L10189 $& $ V300-I Wiring Diagram European Wiring Diagram Entire Machine Code 10336, 10450 L10205 Schematic Entire Machine # . $ #$ !#$ #! %&$ Schematic Driver PC Board S20216 PC Board Assembly Driver L8660 Identification Schematic Driver PC Board S20799 PC Board Assembly Driver Description Schematic Switch PC Board L8440 PC Board Assembly Switch L8441 CAPACITOR, Cemo 2700P 50V 5% Schematic Switch PC Board L10956 PC Board Assembly Switch L10958-1 Reqd Identification Schematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 PC Board Assembly Protection L7915-2 DZ1 Schematic Power PC Board M16018 PC Board Assembly Power L8033-7 VOLT. REG. & Heat Sink Asbly