L12253-3

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G-11	ELECTRICAL DIAGRAMS	G-11
PC BOARD ASSEMBLY - CONTROL - ABOVR CODE 11140 (L12253-3)

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3-L12253

ENGINEERING CONTROLLED

CHANG E DETAIL:REVISED D48 AND MANUFACTURED PART NUM BER, DENTIFICATIONI CO DE AND SCHEMATIC REFERENCE

ITEM

MANUFACTURER:

ITEM (USED WITH) *

QTY

PART NUMBER DESCRIPTION

L12253-F

PC BOARD BLANK

N.A.

S14020-4

PLASTIC EXPANSION NUT, 0.25

3 (Q8) *

S20590-1

HEAT SINK,SLIP ON,FOR TO-220

J14

4 (Q3, Q4, D48) *

S20590-3

HEAT SINK, EXTRUDED,FOR TO-247

Q1, Q2, Q9

5 (X4)*

Y00750-4

SOFTWARE

REFER TO ELECTRONIC COMPONENT DATABASE FOR SPECIFICATIONS ON ITEMS LISTED BELOW

REFERENCES

QTY

PART NUMBER DESCRIPTION

N.B.

Q5, Q6

Q7, Q8

C1, C2, C3, C4, C5, C6, C7, C8, C9,

Q10

P.C.BOARD BLANK REFERENCE NFORMATIONI

C10, C11, C12, C13, C14, C15, C16,

S16668-11

CAPACITOR,CEMO,0.1, 50V,10%

C17, C18, C19, C33

R2, R3, R4, R119

BUY COMPLETE AS L12253-F(4LAYER BOARD PER E3281)

C20, C31

S16668-6

CAPACITOR,CEMO,4700pF,50V,10%

C21, C46

S16668-8

CAPACITOR,CEMO,330pF,100V,5%

(MAKES 4BOARDS PER PANEL,SEE ELECTRONIC FILE FOR ADDITONAL NFORMATION)I

C22, C23, C37

S16668-3

CAPACITOR,CEMO,100pF, 100V,5%

C24, C32

S16668-9

CAPACITOR,CEMO,150pF, 100V,5%

R7, R9, R10, R11, R12, R13, R14,

PANELSIZEPER E1911

C26, C27, C47

S13490-173

CAPACITOR,PEMF,1.0,63V,10%

R15, R16, R17, R70, R97, R111,

C29

T11577-46K

CAPACITOR,CD,.05,600V,+80/-20%

R112

C30, C42

S20500-16

CAPACITOR,PPMF,0.0033,630V,5%,BOX

R18, R67, R118, R120

C34, C44

S13490-199

CAPACITOR,ALEL,220,25V,20%,LOW-ESR

R19, R20, R21, R22, R24

C35, C36, C43

S13490-197

CAPACITOR,ALEL,82,35V,20%,LOW-ESR

C38, C39

S13490-209

CAPACITOR,ALEL,470,350V,20%

R23, R63, R64, R65

C40

S20500-17

CAPACITOR,PPMF,0.1MF,630V,5%,BOX

R25, R26, R27, R28, R29, R30, R31,

C41

S13490-210

CAPACITOR,ALEL,8200,50V,20%

R32, R33

C45

S13490-212

CAPACITOR,ALEL,180,350V,20%

R34, R36, R108

C48

S16668-5

CAPACITOR,CEMO,.022,50V,20%

R35, R37

D1, D9, D46, D51

T12705-59

DIODE,AXLDS,3A,600V,UFR

R38, R41

D2, D3, D4, D5, D6, D7, D8

T12705-34

DIODE,AXLDS,1A,400V,FR,1N4936

R43, R44

D10, D11, D12, D13, D14, D15, D16,

R45, R46, R47, R48, R49

D17, D18, D19, D21, D22, D24, D25,

R50, R51, R52, R53

D26, D27, D28, D29, D32, D33, D34,

T12199-1

DIODE,AXLDS,1A,400V

R54

D35, D36, D37, D38, D39, D40, D41,

R55, R56, R57, R58, R95

D42, D43, D49, D53, D54, D56

R59, R60, R61, R62, R94, R109

D20, D52

T12199-4

DIODE,AXLDS,1A,600V

R66, R96

D44

T12199-2

DIODE,AXLDS,1A,1000V

R68, R69

D47, D55

T12705-65

DIODE,AXLDS,1A,600V,FR,1N4937

R71

D48

T12705-66

DIODE,TO247,30A,600V,UFR

R72

DZ1, DZ2, DZ3, DZ11

T12702-45

ZENER DIODE,1W,18V,5%,1N4746A

R73

DZ4, DZ13, DZ14

T12702-29

ZENER DIODE,1W,15V,5%,1N4744A

R74, R86, R92

DZ10

T12702-50

ZENER DIODE,5W,17V,5%,1N5354B

DZ12

T12702-37

ZENER DIODE,1W,43V,5%,1N4755A

R75, R91

DZ15, DZ16, DZ17

T12702-38

ZENER DIODE,1W,30V,5%,1N4751A

DZ18

T12702-53

ZENER DIODE,1W,3.3V,5%,1N4728A

R76, R77, R78, R79, R80, R81, R82,

R83, R98, R99, R100, R101, R102,

6.00±.04

R103, R104, R105

R84, R106

MANUFACTURED AS

R85

5.62

R108

R36

C36

Q2 Q1

R88, R89, R107

C34

R75

D20

R76

R77 R79 R78 R83

R81 R80

R82

D43

D22

R65

D19

R62

R27

R21

R17 R18

R20

R67

CONTROL

IDENTIFICATION CODE

D55

R113

L12253

R90

DZ10

R84

DZ1

C30

R110

R66

C31

R86

R94

C44

R114, R115

R113

D52

D47

C40

C32

R55

R90

R70

C22

D53

R85

R100

R105

R102

R103

C41

C35

D56

DZ13

DZ14

D21

R69

D29

R33

R24

R64

C19

R15

R60

R116

C33

SCHEMATIC REFERENCE

G4616- -3F1

R117

DZ16

DZ15

D49

R101

R104

R99

R98

C10

DZ4

R88

R89

R115 R114

D34

R61

D35

R23

R14 C4

R63

R59

D28

R68 C2

D42

R19

R72

C21

R121

TP1

DZ12

DZ17

C42

C27

R32

R91

C17

N.B.X1

D51

C45

C43

DZ18

D54

R92

DZ11

DZ3

C18

R119

R22

R74

D25

D40

D41

R48

D12

D13

R13

C14

R71

R2 D3

N.B.N.C.X4

N.B.X2

R112

R106

D46

Q10

N.B.X3

3.00

R110

R109

C47

R120

D24

C12

R11

D11

D36

N.B.X5, X7

R96

C37

C15

C16

R16

D17

R12

C13

D18

N.C.

N.B.X6

R107

R97 C24

R95

C20

C38

DZ2 R5

R35

R56

R38 D27 R73 C9

D39

R31

R116

C48

C26

D26

D10

D15

D16

R54

R46

R45

R52

R53

D38

R117 R118

R34

R47

2.02

R49

QTY	PART NUMBER	DESCRIPTION
1	S18248-4	CONNECTOR,MOLEX,MINI,PCB,4-PIN
1	S18248-6	CONNECTOR,MOLEX,MINI,PCB,6-PIN
1	S18248-16	CONNECTOR,MOLEX,MINI,PCB,16-PIN
1	S18248-14	CONNECTOR,MOLEX,MINI,PCB,14-PIN
1	S18248-10	CONNECTOR,MOLEX,MINI,PCB,10-PIN
3	T12704-68	TRANSISTOR,NPN,TO226,0.5A,40V,2N4401
1	T12704-106	TRANSISTOR,NMF,TO247,600V,47A(SS)
1	T12704-102	TRANSISTOR,NMF,TO247,600V,26A(SS)
2	T12704-104	TRANSISTOR,N,TO220,47A,55V,P77N06S2-12(SS)
2	T12704-103	TRANSISTOR,N,TO220,11A,600V,IRFB16N60L(SS)
1	T12704-101	TRANSISTOR,NMF,TO92,.120A, 200V,BS107(SS)
1	S25365-0R05	RESISTOR,STAND-UP,WW,5W,0.05,5%
4	S19400-1000	RESISTOR,MF,1/4W,100,1%
1	S19400-1500	RESISTOR,MF,1/4W,150,1%
1	S19400-15R0	RESISTOR,MF,1/4W,15.0,1%
14	S19400-1001	RESISTOR,MF,1/4W,1.00K,1%
4	S19400-4751	RESISTOR,MF,1/4W,4.75K,1%
5	S19400-2672	RESISTOR,MF,1/4W,26.7K,1%
4	S19400-1502	RESISTOR,MF,1/4W,15.0K,1%
9	S19400-1002	RESISTOR,MF,1/4W,10.0K,1%
3	S25923-5101	RESISTOR,STAND-UP,MF,5W,5.1K,5%
2	S25923-3301	RESISTOR,STAND-UP,MF,5W,3.3K,5%
2	S19400-1503	RESISTOR,MF,1/4W,150K,1%
2	S19400-2000	RESISTOR,MF,1/4W,200,1%
5	S19400-68R1	RESISTOR,MF,1/4W,68.1,1%
4	S19400-2001	RESISTOR,MF,1/4W,2.00K,1%
1	S19400-4750	RESISTOR,MF,1/4W,475,1%
5	S19400-1003	RESISTOR,MF,1/4W,100K,1%
6	S19400-2212	RESISTOR,MF,1/4W,22.1K,1%
2	S19400-2211	RESISTOR,MF,1/4W,2.21K,1%
2	S19400-5111	RESISTOR,MF,1/4W,5.11K,1%
1	S19400-2671	RESISTOR,MF,1/4W,2.67K,1%
1	S19400-2002	RESISTOR,MF,1/4W,20.0K,1%
1	S19400-3012	RESISTOR,MF,1/4W,30.1K,1%
3	S19400-3321	RESISTOR,MF,1/4W,3.32K,1%
2	S25831-00R2	RESISTOR,MF,FLAMEPROOF,3W,0.2,5%
16	S19400-10R0	RESISTOR,MF,1/4W,10.0,1%
2	S19400-33R2	RESISTOR,MF,1/4W,33.2,1%
1	S19400-3011	RESISTOR,MF,1/4W,3.01K,1%
3	S19400-3010	RESISTOR,MF,1/4W,301,1%
1	S19400-6810	RESISTOR,MF,1/4W,681,1%
1	S19400-3921	RESISTOR,MF,1/4W,3.92K,1%
1	S19400-5621	RESISTOR,MF,1/4W,5.62K,1%
2	S19400-3320	RESISTOR,MF,1/4W,332,1%
1	S19400-3322	RESISTOR,MF,1/4W,33.2K,1%
1	S19400-3922	RESISTOR,MF,1/4W,39.2K,1%
1	S19400-1212	RESISTOR,MF,1/4W,12.1K,1%
1	S20375-22	TRANSFORMER,PWM,FLYBACK,ICA-1313
1	S20375-23	TRANSFORMER,PWM,FLYBACK,ICA-1314
1	T13640-11K	MOV,150VRMS,45J,14MM
1	S15128-4	OP-AMP,QUAD, GEN-PURPOSE,224N
1	S17900-24	IC,CMOS,GATE,NAND,2-INPUT,QUAD,SCHM(SS)
1	S15018-29	IC,CMOS,DRIVER,MOSFET,2113(SS)
1	S25073-9	IC,CMOS,PSOC,8-BIT,CY8C27443,DIP-28(SS)
2	M15458-8	IC,PWM-CONTROLLER,IMODE,2843A
1	S15128-5	IC,VOLT REG,FIXED,3-T,(+),1A,5V,TO220

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EN-168

D48

.38

.00

.25

.00

		R37
		C39
D44	C29	TP1
		J1

4 (3 PLACES)

R58

R41

D37

D14

C23

R25

R26

R10

C11

R50

R51

D32

R28

R44

R30

R43

R29

R57

D33

R111

C46

J14

4.15

5.00

8.75

9.00±.04

NOTES:

	CAPACITORS =MFD /VOLT
N.A.DO NOTCOATWITH ENCAPSULATION MATERIAL.	RESISTORS =OHMS
N.B.CAUTION:THISDEVICE ISSUBJECTTO DAMAGE BY STATIC	MAKE PER E1911
ELECTRICITY.SEE E2454BEFORE HANDLING.	ENCAPSULATE TWICE WITH E1844
	TESTPER E4143-C

N.C.PROGRAM X4PER ITEM 5AND LABELX4WITH PART

NUMBER OFITEM 5.

FOR PARTSORDERS:

INCLUDE T13498-21

PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

UNLESS OTHERWISE SPECIFIED TOLERANCE	DESIGN INFORMATION		REFERENCE:	EQUIPMENT TYPE:			LN-25	1	1
MANUFACTURING TOLERANCE PER E2056	DESIGN INFORMATION		REFERENCE:	EQUIPMENT TYPE:				1	1
ON 2 PLACE DECIMALS IS ± .02			L12253-2					PAGE ___ OF ___
ON 2 PLACE DECIMALS IS ± .02	DRAWN BY:	FEI						PAGE ___ OF ___
ON 3 PLACE DECIMALS IS ± .002	DRAWN BY:	FEI		SUBJECT:	CONTROLP.C.BOARD ASSEMBLY			DOC UME NT		DOCUMENT
MATERIAL TOLERANCE (" t") TO AGREE	ENGINEER:	EF	SCALE:	SUBJECT:	CONTROLP.C.BOARD ASSEMBLY			NUMB ER:		REVISION:
ON ALL ANGLES IS ± .5 OF A DEGREE	APPROVED:	-	1:1					L12253-3		B
DO NOT SCALE THIS DRAWING	APPROVED:	-	1:1	DISPOSITION: UF	DATE:	10/12/206	NUMBER: CRM37434	L12253-3		B
WITH PUBLISHED STANDARDS.				MATERIAL	APPROVAL		PROJECT

SOLID EDGE

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

¤machine.

ELECTRICAL DIAGRAMS

PC BOARD ASSEMBLY - CONTROL - ABOVR CODE 11140 (L12253-3)

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3-L12253

ITEM (USED WITH) *

QTY

PART NUMBER DESCRIPTION

P.C.BOARD BLANK REFERENCE NFORMATIONI

BUY COMPLETE AS L12253-F(4LAYER BOARD PER E3281)

PANELSIZEPER E1911

CAPACITOR,PEMF,1.0,63V,10%

DIODE,AXLDS,1A,400V,FR,1N4936

DIODE,AXLDS,1A,400V

DIODE,AXLDS,1A,600V,FR,1N4937

6.00±.04

MANUFACTURED AS

IDENTIFICATION CODE

L12253

L12253-3

R114, R115

SCHEMATIC REFERENCE

G4616- -3F1

R117

TP1

R120

QTY

PART NUMBER

DESCRIPTION

TRANSISTOR,NMF,TO247,600V,26A(SS)

RESISTOR,STAND-UP,WW,5W,0.05,5%

RESISTOR,STAND-UP,MF,5W,3.3K,5%

RESISTOR,MF,FLAMEPROOF,3W,0.2,5%

IC,VOLT REG,FIXED,3-T,(+),1A,5V,TO220

RESISTORS =OHMS

FOR PARTSORDERS:

INCLUDE T13498-21

LN-25

CONTROLP.C.BOARD ASSEMBLY

L12253-3

DO NOT SCALE THIS DRAWING