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Lincoln Electric SVM127-A service manual Trigger Board M13861 Schematic, 20031

Models: SVM127-A

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G-5

ELECTRICAL DIAGRAMS

G-5

TRIGGER BOARD (M13861) SCHEMATIC

20031

S

530

4

DZ2

OCI1

75V

R3

1W

332

3

500

OCI1

620

1

2

622

R1

R4

R2

332

562

562

D5

D1

D2

1A

600V

1A

1A

C1

DZ1

TRIGGER

D6

600V

600V

SWITCH

50

20V

1A

25V

1W

24 VAC

600V

D3

D4

1A

1A

600V

600V

621

623

R5

R6

562

562

NOTES :

GENERAL INFORMATION

LABELS

FILE: S20031_3EB

N.A.

SINCE COMPONENTS OR CIRCUITRY ON

A PRINTED

ELECTRICAL SYMBOLS PER E1537

CIRCUIT BOARD

MAY CHANGE

WITHOUT AFFECTING

FRAME CONNECTION

SUPPLY

VOLTAGE NET

THE INTERCHANGEABILITY

OF A COMPLETE

BOARD.

CAPACITORS =

MFD ( .022/50V

UNLESS OTHERWISE SPECIFIED)

THIS DIAGRAM MAY NOT

SHOW THE EXACT COMPONENTS

RESISTORS = Ohms (

1/4W UNLESS OTHERWISE SPECIFIED)

POWER SUPPLY SOURCE POINT

OR CIRCUITRY OF

CONTROLS HAVING A COMMON

CODE NUMBER.

DIODES =

1A, 400V

(UNLESS OTHERWISE SPECIFIED)

COMMON CONNECTION

EARTH GROUND CONNECTION

UNLESS OTHERWISE SPECIFIED TOLERANCE

Ch'ge.Sht.No.

THE LINCOLN ELECTRIC CO.

EQUIP.

LN-9 TRIGGER P.C. BOARD

ON HOLES SIZES PER E-2056

11-1-91A

TYPE

ON 2 PLACE DECIMALS IS + .O2

CLEVELAND, OHIO U.S.A.

SCHEMATIC

ON 3 PLACE DECIMALS IS + .OO2

2-25-94C

SUBJECT

ON ALL ANGLES IS + .5 OF A DEGREE

SCALE

NONE

5-20-94A

MATERIAL TOLERANCE ("t") TO AGREE

SHT.

S 20031

JRH

12-20-90

WITH PUBLISHED STANDARDS

2-10-95D

DR.

DATE

CHK.

SUP'S'D'G.

NO.

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.	LN-9
	LN-9

Image 134

Lincoln Electric SVM127-A service manual Trigger Board M13861 Schematic, 20031

Contents

LN-9 Wire Feeder Safety LN-9 Wire FeederFumes and Gases can be dangerous Electric Shock can killARC Rays can burn Cylinder may explode if damaged IiiPrécautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Width Height InstallationTechnical Specifications LN-9 Mounting the Wire Feed Unit Installing the LN-9F Roll and 4-ROLL ModelsAttaching the Wire Reel Stand Mounting the UnitElectrical Connections LN-9N, S and LN-9F Power Input Cable AssemblyLN-9S Wire Feed Unit Routing the ElectrodeFigure A.2 Strain Relief Clamp Figure A.4 LN-9F Control BOX Bottom View Connecting the Power Input Cable Assembly to Power Sources Figure A.5 for DC-250, DC-400 and CV-400, CV-500 lCan kill Figure A.6 Connection of LN-9 to DC-600 Power Sources Figure A.7 Connection of LN-9 to DC-1000 Power Sources Installation Direct Work Lead Connection Machine GroundingWork Cable Connection Table A.1 Work Cable SizesConnecting the GUN Cable to the Wire Feeder Figure A.9 GUN Cable ConnectionsLN-9 Wire Feeder Table of Contents Operation Section Safety Instructions OperationRecommended Processes and Equipment DC Constant Voltage Power SourcesGeneral Description Controls and Settings Figure B.1 Wire Feeder Controls for LN-9N, NE, S, SE Figure B.2 Wire Feeder Controls for LN-9F LN-9F Control BOX Bottom ViewCircuit Protection and Automatic Shutdown Avoiding Grounding Lead Protector GLP ShutdownAutomatic Shutdown Drive Roll Installation and Pressure Setting Figure B.3 2 Roll Wire Feed MechanismSetting the Idler Roll Spring Pressure 2-ROLL Wire Drives Setting the Idler Roll Pressure 4-ROLL Wire Drives Operation Figure B.4 Installing Drive Rolls on a 4-ROLL Feeder Wire Loading Loading and Feeding READI-REELS or SpoolsLoading a 15 to 30 LB. Spool 12 Diameter Electrode Feeding and Brake AdjustmentWhen Using the Extension Assembly models LN-9NE and LN-9SE Figure B.6 Loading a 50 or 60 LB. Coil Electrode Feeding SAM Adjust the Power SourcePulse Power 500, DC650 PRO Voltage Control Response Adjust the LN-9 ControlsStarting Characteristics Select AccelerationMaking a Weld Procedure AT END of CoilSecurity of Weld Procedure Settings Table of Contents Accessories Wire Reel Stands and Mountings Optional Equipment and AccessoriesPower Input Cable Assemblies K196, K595, K596 Auxiliary Equipment Contacts50-60 LB. Wire Reel Assembly for Customer Mounting K299 Attaching the Wire Reel StandsWire Reel Door KIT M-11514 Spindle for READI-REELS and 2 I.D. Spools K162-H60% Duty GUN and Cable AssembliesTable C.1 LN-9 GUN and Cable Assemblies Process Model Electrode RatingDual Procedure KIT K319 Wire Feeder AccessoriesBurnback Delay KIT K202 Pulse Power Filter Conversion KIT K442-1Continuous Flux Feed Tank K320 Swivel Platform K178-1Undercarriage K163 K320 Flux Tank LoadingMagnetic Separator K58 Mechanized Travel Power Pack K161-CABLE LengthPower Extended Wire Drive K392 Mechanized Hand Travel Unit K110Cored Electrode Table C.2 Drive Roll and Guide Tube KitsKit Roll Solid Steel Electrode Aluminum ElectrodeTable of Contents Maintenance Periodic Maintenance Safety PrecautionsRoutine Maintenance GUN and Cable Maintenance Figure D.1 LN-9 ConnectorsFigure D.3 General Component Locations Table of Contents Theory of Operation Section Power Input Circuits Theory of OperationTrigger and Shutdown Circuit Figure E.3 Trigger and Shutdown CircuitARC VOLTAGE, Wire Speed Control and Metering Figure E.4 ARC VOLTAGE, Wire Speed Control and MeteringPrinted Circuit Board Functions LN-9 Wire Feeder Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures PC Board can be damaged by static electricityDetailed in the beginning of this manual Troubleshooting GuideObserve Safety Guidelines Function Problems Trigger Troubleshooting & Repair Troubleshooting Guide Troubleshooting & Repair Trigger Interlock Function Problems Perform the T1 Transformer Perform the T2 Transformer Troubleshooting & Repair Perform Out of Voltage Range Feeding Problems Welding Problems Troubleshooting & Repair Meter Function Problems Bypass Starting Problems Troubleshooting & Repair Problems Possible Areas Symptoms Misadjustments Course of ActionMaterials Needed T1 Transformer TestDescription Test Procedure T1 Transformer TestFigure F.2 Secondary Leads #601 and #602 AT Lead Splices T2 Transformer Test Figure F.3 Protection Circuit Troubleshooting Nameplate T2 Transformer TestCircuit Breaker Lead Lead Wire Drive Motor and Tach Feedback Test Wire Drive Motor and Tach Feedback Test Apply 115 VAC power Tach Feedback Test Procedure Figure F.7 Leads #525, #510, #555 on Control PC BoardVoltmeter Accuracy Test Voltmeter Accuracy Test Figure F.8 Voltmeter Connection PointReturn Return to Section TOC Meter Circuit Accuracy Test Meter Circuit Accuracy Test Figure F.9 Meter PC Board Locations and CoverFigure F.10 Meter PC Board Test Points Test Meter PC Board Accuracy. All Models Test Meter PC Board Accuracy. For LN9-HTest Meter PC Board Accuracy. Metric Models Only Metric Model Metric Range SET M/MIN Reading Test VoltmeterWire Speed Accuracy Test Wire Speed Accuracy Test Check for the proper drive roll revolutions per minuteOUT of Voltage Range Shut Down Test OUT of Voltage Range Shut Down Test Figure F.11 Voltage PC Board with JumpersSection TOC General Power Supply Tests General Power Supply Tests Also perform the T1 Transformer TestGeneral Power Supply Checks Digital Meter and Meter PC Board Removal Replacement Meter PC Board Removal ReplacementDigital Meter and Meter PC Board Removal Digital Meter Removal Procedure Replacement ProcedureReed Switch CR2 Removal and Replacement Reed Switch CR2 Removal and Replacement ReplacementT1 Transformer Removal and Replacement T1 Transformer Removal and Replacement Figure F.16 Primary Lead #31 AT R1 ResistorLead NUT and Screw Control PC Board 1CR Relay Phillips Screws Terminal Tach PC Board Removal and Replacement Tach PC Board Removal and Replacement Figure F.21 Tach Assembly Cover ScrewsPhillips Screw Disc NUT Tach PC Board Reassembly Figure F.24 Tach Component AssemblyDrive Motor Removal and Replacement Drive Motor Removal and Replacement Figure F.25 TOP Motor Plate ScrewsNuts and Washers 4-ROLL Feeders Mylar Insulator Glastic Mounting Board Bolts Mounting Screws Insulators Gear BOX Assembly Retest the LN-9 wire feeder Retest After RepairLN-9 Wire Feeder Electrical Diagram Section LN-9 Wire Feeder Electrical Diagrams LN-9Operating Schematic Meter Board L6687 Schematic 21145Trigger Board M13861 Schematic 20031Tachometer Schematic 19852