G-8

ELECTRICAL DIAGRAMS

 

 

 

 

 

 

G-8

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PC BOARD ASSEMBLY - CONTROL - (G4824-2D1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

Return

 

 

 

 

 

R2, R30, R42, R45, R70,

 

 

 

 

 

 

 

 

R90, R103, R148, R182,

 

 

RESISTOR,MF,1/4W,4.75K,1%

 

 

 

 

 

R188

 

 

 

 

ITEM (USED WITH)*

QTY

PART NUMBER DESCRIPTION

R13, R22, R93, R94, R132

5

S19400-6810

RESISTOR,MF,1/4W,681,1%

 

R14, R15, R27, R123

4

S19400-15R0

RESISTOR,MF,1/4W,15.0,1%

 

1

1

G4824-D

PC BOARD BLANK

 

 

 

R18, R20, R24, R80

4

S19400-5620

RESISTOR,MF,1/4W,562,1%

 

 

 

2 (Q4)*

1

CF000003

6-32 X .375 ROUND HEAD MACHINE SCREW

 

 

 

R19, R21, R58, R83, R144,

 

 

 

 

 

 

3 (Q4)*

1

E106A-13

# 6 LOCK WASHER

 

 

RESISTOR,MF,1/4W,2.21K,1%

 

 

 

R178, R179, R180

 

 

 

 

 

 

 

 

 

 

 

4 (Q4)*

AS REQ

E1868

THERMO JOINT COMPOUND

 

 

 

 

 

 

R25, R26, R49, R50

4

S25365-51R0

RESISTOR,STAND-UP,WW,5W,51.0,5%

 

 

 

5 (X1)*

AS REQ

E2861

RTV SEALANT

 

 

 

R28, R61, R142, R143,

 

 

 

 

 

 

6 (Q4)*

1

S18104-1

HEAT SINK,ALUMINUM,EXTRUDED,FOR 1 TO-220

 

 

RESISTOR,MF,1/4W,6.81K,1%

 

 

 

R147, R191

 

 

 

 

 

7 (X1)*

1

S20209-52

SOCKET,IC,PLCC,52-PIN

 

 

 

 

 

 

R29, R100, R110

3

S19400-1501

RESISTOR,MF,1/4W,1.50K,1%

 

 

 

8 (Q4)*

1

T13746

6-32 HEX NUT

 

 

 

R31, R106, R150, R193

4

S19400-5621

RESISTOR,MF,1/4W,5.62K,1%

 

 

 

 

 

 

 

 

 

 

REFER TO ELECTRONIC COMPONENT DATABASE FOR SPECIFICATIONS ON ITEMS LISTED BELOW

R32

1

S19400-2672

RESISTOR,MF,1/4W,26.7K,1%

 

 

 

R33, R38, R79, R149

4

S19400-2212

RESISTOR,MF,1/4W,22.1K,1%

 

 

 

 

 

 

 

 

 

 

REFERENCES

QTY

PART NUMBER DESCRIPTION

R34, R40

2

S19400-33R2

RESISTOR,MF,1/4W,33.2,1%

 

 

 

C3, C4, C9, C65

4

S13490-42

CAPACITOR,TAEL,1.0,35V,10%

R35, R51, R181

3

S19400-1502

RESISTOR,MF,1/4W,15.0K,1%

 

 

 

C5, C6, C18, C19, C35,

 

 

CAPACITOR,CD,.0047/.005,1400V,20%

R36

1

S19400-2671

RESISTOR,MF,1/4W,2.67K,1%

 

 

 

 

 

 

 

 

 

 

 

 

C51, C54

 

 

R37, R59, R66, R69, R73,

 

 

 

 

 

 

 

 

 

 

 

RESISTOR,MF,1/4W,44.2K,1%

 

 

 

 

 

 

 

 

 

TOC

 

 

C7, C66

2

S13490-181

CAPACITOR,ALEL,22,63V,20%

R74, R86, R87

 

 

TOC

 

 

 

 

 

C8, C14, C20, C29, C36,

 

 

 

R39, R68, R71, R72, R91,

 

 

RESISTOR,MF,1/4W,3.32K,1%

 

C37, C38, C39, C43, C48,

 

 

 

R92, R111

 

 

 

 

 

CAPACITOR,CEMO,.022,50V,20%

 

 

 

 

 

 

 

 

 

 

 

C49, C52, C53, C55, C56,

 

 

 

 

 

 

 

 

 

 

R41, R65, R75, R84, R112,

 

 

 

Section

Master

 

C62, C63, C64

 

 

 

R113, R133, R134, R137,

 

 

RESISTOR,MF,1/4W,10.0K,1%

 

C10, C17, C22, C23, C24,

 

 

 

 

 

 

 

 

 

R138, R139, R140, R141

 

 

 

 

C25, C26, C30, C31, C32,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C33, C34, C40, C41, C46,

 

 

CAPACITOR,CEMO,0.1, 50V,10%

R43, R183

2

S19400-1004

RESISTOR,MF,1/4W,1.00M,1%

 

C57, C58, C60, C61, C71,

 

 

 

R44, R47, R109, R145,

 

 

RESISTOR,MF,1/4W,1.00K,1%

 

C72, C73

 

 

 

R146

 

 

 

 

 

 

 

 

 

 

a

2

S16668-1

CAPACITOR,CEMO,22pF, 100V,5%

R48

1

S19400-2801

RESISTOR,MF,1/4W,2.80K,1%

to

to

 

 

C15

1

S16668-8

CAPACITOR,CEMO,330pF,100V,5%

R52, R98

2

S19400-3011

RESISTOR,MF,1/4W,3.01K,1%

 

C16

1

S13490-179

CAPACITOR,ALEL,1000,35V,20%

R53

1

S19400-5111

RESISTOR,MF,1/4W,5.11K,1%

Return

Return

 

 

C27

1

S13490-182

CAPACITOR,ALEL,3300,63V,20%

R54

1

S25365-00R1

RESISTOR,STAND-UP,WW,5W,0.1,5%

 

C28

1

S13490-197

CAPACITOR,ALEL,82,35V,20%,LOW-ESR

R55, R56

2

S19400-26R7

RESISTOR,MF,1/4W,26.7,1%

 

C47

1

S16668-6

CAPACITOR,CEMO,4700pF,50V,10%

R57

1

S19400-2430

RESISTOR,MF,1/4W,243,1%

 

C67, C68

2

S20500-2

CAPACITOR,PPMF,0.47,630V,10%,BOX

R60

1

S19400-2432

RESISTOR,MF,1/4W,24.3K,1%

 

C69, C70

2

T11577-46K

CAPACITOR,CD,.05,600V,+80/-20%

R62, R63, R76, R77, R78,

 

 

 

 

 

 

D8, D9, D10, D11, D12,

 

 

 

R82, R95, R105, R124,

 

 

RESISTOR,MF,1/4W,100,1%

 

 

 

D13, D14, D16, D19, D20,

 

 

 

R125, R126, R127, R128,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D21, D22, D24, D25, D29,

 

 

 

R129, R130, R131

 

 

 

 

 

 

D33, D34, D35, D36, D38,

 

 

DIODE,AXLDS,1A,400V

R64, R67

2

S19400-5110

RESISTOR,MF,1/4W,511,1%

 

 

 

D39, D41, D46, D47, D48,

 

 

 

R88, R89

2

S19400-1622

RESISTOR,MF,1/4W,16.2K,1%

 

 

 

D49, D50, D55, D56, D57,

 

 

 

R99

1

S19400-1652

RESISTOR,MF,1/4W,16.5K,1%

 

 

 

D58, D59

 

 

 

R101, R102

2

S19400-1372

RESISTOR,MF,1/4W,13.7K,1%

 

 

 

D23, D37

2

T12705-23

DIODE,SCHOTTKY,AXLDS,1A,30V,1N5818

R104, R152

2

S19400-7500

RESISTOR,MF,1/4W,750,1%

 

 

 

 

 

 

 

 

 

 

DZ2, DZ3, DZ4, DZ5, DZ6

5

T12702-45

ZENER DIODE,1W,18V,5%,1N4746A

R107, R151

2

S19400-4750

RESISTOR,MF,1/4W,475,1%

 

 

 

 

 

 

 

 

 

 

DZ7, DZ8

2

T12702-52

ZENER DIODE,1W,5.1V,5%,1N4733A

R108

1

S19400-2670

RESISTOR,MF,1/4W,267,1%

 

 

 

DZ9, DZ10, DZ11, DZ12,

 

 

ZENER DIODE,1W,6.2V,5%,1N4735A

R116

1

S19400-2802

RESISTOR,MF,1/4W,28.0K,1%

 

 

 

 

 

 

 

 

 

DZ13, DZ14

 

 

R135, R136, R187

3

S19400-4752

RESISTOR,MF,1/4W,47.5K ,1%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

1

S18248-8

CONNECTOR,MOLEX,MINI,PCB,8-PIN

R153, R154, R155

3

S18380-14

THERMISTOR,PTC,500OHMS,28mA

 

 

 

 

 

 

 

 

 

 

J2

1

S18248-14

CONNECTOR,MOLEX,MINI,PCB,14-PIN

R156, R157

2

S19400-3320

RESISTOR,MF,1/4W,332,1%

 

 

 

 

 

 

 

TOC

 

 

J3

1

S18248-12

CONNECTOR,MOLEX,MINI,PCB,12-PIN

R158, R159

2

S19400-2210

RESISTOR,MF,1/4W,221,1%

TOC

 

J4

1

S24020-10

CONNECTOR,MOLEX,MINI,PCB,10-PIN,TIN

R160, R161, R162, R163,

 

 

RESISTOR,MF,1/4W,2.00K,1%

 

 

 

 

 

 

 

 

J5

1

S18248-16

CONNECTOR,MOLEX,MINI,PCB,16-PIN

R184, R185, R186, R190

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J6

1

S18248-6

CONNECTOR,MOLEX,MINI,PCB,6-PIN

R164

1

S18380-5

THERMISTOR,PTC,0.5-1.17 OHMS,0.5A

 

 

 

 

 

 

J8

1

S18248-4

CONNECTOR,MOLEX,MINI,PCB,4-PIN

R167, R168

2

S25365-10R0

RESISTOR,STAND-UP,WW,5W,10.0,5%

Section

Master

 

 

 

 

 

 

 

L3, L4

2

T12218-7

CHOKE,330UH,10%,110MA, MOLDED

R169, R170, R171, R172,

 

 

RESISTOR,MF,1/4W,100K,1%

 

OCI1, OCI2

2

S15000-30

OPTOCOUPLER,TRIAC,DRV,RANDOM,800V

R173, R174, R175

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OCI3

1

S15000-31

OPTOCOUPLER,TRIAC,DRV,RANDOM,800V

R176, R177

2

S19400-2000

RESISTOR,MF,1/4W,200,1%

 

 

 

 

 

 

Q1, Q2, Q3, Q6, Q11, Q12,

 

 

TRANSISTOR,NPN,TO226,0.5A,40V,2N4401

R192

1

S19400-3322

RESISTOR,MF,1/4W,33.2K,1%

 

 

 

 

 

Q13, Q14

 

 

TP1, TP2

2

T13640-15K

MOV,50VRMS,15J,14MM

 

 

 

 

 

Q4

1

T12704-41

TRANSISTOR,N,TO220,8A,150V,MJE15030

TP3, TP4

2

T13640-9K

MOV,75VRMS,22J,14MM

to

to

 

 

 

 

 

 

 

Q5, Q9, Q15, Q16

4

T12704-35

TRANSISTOR,NPN,TO226,0.5A, 300V,MPS-A42

TP7, TP8, TP9

3

T13640-18

MOV,320VRMS,150J,20MM

 

 

 

 

 

 

Q7, Q10, Q18, Q19

4

T12704-88

TRANSISTOR,NMF,TO220,45A,100V(SS)

TRI1

1

S15161-27

TRIAC,TO220,8A,800V

Return

Return

 

 

 

 

 

 

 

Q8, Q17

2

T12704-69

TRANSISTOR,PNP,TO226,0.5A, 40V,2N4403

X1

1

M15101-10

IC,CMOS,MCU,ONE-TIME-PROM,PLCC,68HC711E9C

 

 

 

 

 

 

Q20, Q21

2

T12704-109

TRANSISTOR,NMF,IPAK,TO-251,10A,100V(SS)

X2

1

M15102-3

IC,CMOS,UNDERVOLT-SENSING,RESET,MCU(SS)

 

 

 

 

 

X3

1

S17900-8

IC,CMOS,INVERTER,SCHMITT,HEX,HC14A(SS)

 

 

 

 

 

X4, X5

2

S15128-11

IC,COMPARATOR,QUAD,2901N

 

 

 

 

 

X6

1

S15128-16

IC,OP-AMP,QUAD,HIGH-PERF,1014

 

 

 

 

 

 

 

X8, X14

2

S15018-4

IC,CMOS,INVERTER,SCHMITT, HEX,4584(SS)

 

 

 

 

 

 

 

X9, X13

2

S15018-6

IC,CMOS,SWITCH,ANALOG,QUAD, 4066(SS)

 

 

 

 

 

 

 

X10, X11

2

S15128-10

VOLTAGE REF,ADJ, PRECISION,431I

 

 

 

 

 

 

 

X12

1

S15128-5

IC,VOLT REG,FIXED,3-T,(+),1A,5V,TO220

 

 

 

 

 

 

 

X15

1

S15128-4

OP-AMP,QUAD, GEN-PURPOSE,224N

 

 

 

 

 

 

 

Y1

1

S16665-11

CRYSTAL,QUARTZ,8.000MHZ,ATS-49

Return to Section TOC

Return to Master TOC

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-

 

 

 

 

 

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

 

 

 

machine.

 

 

 

 

 

 

POWER MIG 255C

 

 

 

 

 

 

 

 

 

 

Page 106
Image 106
Lincoln Electric SVM170-A service manual PC Board Assembly Control G4824-2D1, Item Used with QTY Part Number Description