Lincoln Electric SVM188-A service manual PC Board Troubleshooting Guide

Models: SVM188-A

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F-10

TROUBLESHOOTING AND REPAIR

F-10

PC BOARD TROUBLESHOOTING GUIDE (continued)

 

 

FIGURE F.1 – FIRING BOARD LEDs

 

 

 

 

 

J5

 

 

LED8

LED9 LED7

(205) 8

16 (204)

 

 

 

(206) 7

15 (203)

 

 

 

(207) 6

14

 

 

 

(208) 5

13 (231)

 

 

 

4

12 (215)

 

 

 

3

11

 

 

 

2

10

 

 

 

1

 

 

 

9

 

 

 

 

LED5

LED3

LED1

 

J6

 

 

 

 

LED10

J7

LED6 LED4 LED2

J8

J4

 

 

G3742-[ ]

 

 

FIRING BOARD

FIRING BOARD

 

 

1. With DC-600 set for the Test Conditions all ten

 

4. LEDs 1 thru 6 indicate that gate signals are being

LEDs on the Firing Board should be lit.

 

 

sent to the SCRs in the Main Rectifier. These

 

 

 

 

 

2. LEDs 7, 8 & 9 indicate that the three 34vac sup-

 

LEDs will vary in brightness as the Output Control

plies from the Main Transformer are present on the

 

is changed.

Firing Board. They should all be ON whenever the

 

• It is important that all six LEDs are the same bril-

Power Switch is ON.

 

liance as each other.

• If any are not ON check the voltages at P5

 

If none are lit, check the voltage at lead 231

 

(P5 - Pin13). See the Control Board Test. If

 

 

 

 

 

LED that

Check AC voltage between pins specified,

 

OK, Replace the Firing Board.

was off

it should be approximately 34VAC .

 

If LEDs are not the same brilliance, see the

7

P5 pins 15 & 16 (wires 203,204)

 

SCR Bridge Test and check the connections

8

P5 pins 7 & 8 (wires 205,206)

 

 

to J-4. If OK, replace the Firing Board.

9P5 pins 5 & 6 (wires 207,208)

If voltage is present and the LED is OFF, replace the Firing Board

3.LED 10 indicates that the machine is “triggered” (Output Terminal Switch ON).

Alternate Trigger Methods:

Operate Wire Feeder trigger.

Place a jumper across 2 & 4 on T.S.2.

Jumper between pins C & D of 14 pin connector.

If LED 10 does not come ON, check wiring. Perform the Internal Trigger Circuit Test.

DC-600

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Lincoln Electric SVM188-A service manual PC Board Troubleshooting Guide