TOC
TOC
ELECTRICAL DIAGRAMS | ||
CONTROL PC BOARD ASSEMBLY - |
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1-G3409
ENGINEERING CONTROLLED CHANGE DETAIL: REVISED C2 THRU C4
MANUFACTURER: No
N.C.
N.D.
ITEM | REQ'D | PART NO. | IDENTIFICATION |
C1 | 1 | 47/160 | |
C2,C3,C4 | 3 | .02/600 | |
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C5,C14 | 2 | 18/15 | |
C6,C18 | 2 | .1/100 | |
C7 | 1 | 10/25 | |
C8 | 1 | .01/200 | |
C9,C21,C22,C23,C24,C26,C27, | 11 | .022/50 | |
C28,C29,C31,C35 |
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C12 | 1 | 4.7/35 | |
C13 | 1 | .47/50 | |
C16 | 1 | .047/100 | |
C17 | 1 | 6/150 | |
C19 | 1 | .022/200 | |
C20 | 1 | 2.7/50 | |
C25 | 1 | 2/50 | |
C30 | 1 | 1.8/20 |
J2
DZ17
J3 C35
R1 |
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R153 |
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SCR1 |
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D5 | R123 | R5 | D37 |
C22 |
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D38 |
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LED1 LED3 | D43 |
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R114 |
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R78 |
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| Q3 |
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R2
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| R113 |
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| TP1 | |
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| R100 | R99 | D33 | R103 | D32 | R14 | |
R110 | R109 | D35 | DZ12 | R112 | R111 | R108 | C20 | R77 | R121 | R74 | R69 | R70 | D34 | C16 | C18 | R94 | R96 | R95 | R104 | R34 | R28 | D31 |
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| Q12 |
| QU1 |
| Q9 |
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| C19 |
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D1 | D2 |
R3
C1
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D3 | D4 | ||
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DZ2DZ1
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| C32,C33 | 2 | .0047/3000V | |
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| C34 | 1 | 100pF/100 | |
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| D1,D2,D3,D4,D7,D9,D10,D19, | 10 | 1N4007 | |
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| D20,D21 |
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| D5,D11,D12,D13,D14,D15,D16, | 33 | 1N4004 | |
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| D17,D18,D22,D23,D25, |
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| D26,D28,D29,D30,D31,D32, |
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| D33,D34,D35,D36,D37,D38, |
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| D40,D41,D42,D43,D44,D45,D46 |
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| D47,D48 |
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| DZ1 | 1 | 1N5353 ZENER DIODE | |
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| DZ2,DZ16 | 2 | 1N5347B | |
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| DZ4 | 1 | 1N4740A ZENER DIODE | |
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| DZ5 | 1 | 1N4744A | |
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| DZ7 | 1 | 1N4742A | |
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| DZ9,DZ12 | 2 | 1N4751 | |
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| DZ13,DZ14,DZ15 | 3 | 1N5225B | |
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| DZ17 | 1 | 1N5359B ZENER DIODE | |
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| J1 | 1 | HEADER, VERTICAL | |
N.B. |
| J2 | 1 | HEADER, VERTICAL | |
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| J3 | 1 | HEADER, VERTICAL, GOLD | |
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| LED1,LED2,LED3,LED4,LED5, | 6 | RED LED | |
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C26 | D44 |
R127 |
Q1,Q2,Q4,Q8,Q10 | 5 | 2N4857 |
N.B.
R80 |
| R39 |
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R159
J1
R63
C27
R79
LED2
R13
R12
D9
C32
R42
D17
TP3
TP2
C8
R157 | R156 | R125 |
| R31 | C9 |
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| R155 | R117 | R30 |
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| R71 | R73 | R120 |
| R72 | R68 | R115 | R97 | R90 |
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| R101 | R106 | R107 | C21 |
| R105 |
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| X1 |
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| C34 | R82 | R83 | R87 | R4 |
| R18 | R126 | R102 | |
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| D36 | R76 | C23 |
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| Q11 |
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| R89 |
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| LED4 |
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| R27 | D13 | R25 | R6 |
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| C6 |
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| D47 | DZ5 | DZ4 |
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D48 |
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| R23 | R91 | C31 | R138 |
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| X3 |
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| R134 | R137 | D25 |
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| D22 | R55 | |||||||
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| C12 |
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| R46 | |
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| D16 | ||
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| D28 |
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D29 | R81 | R93 | R92 | R85 | DZ14 | C29 | R64 |
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| Q6 |
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| C25 |
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| R86 | ||
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| R62 | ||
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| R41 |
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| C14 |
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| D26 |
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| R61 | ||
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| R65 |
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| Q8 |
| R88 | |
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| R56 |
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| Q10 | |
| R47 |
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| D19 |
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C17
Q3,Q5,Q6,Q11 | 4 | 2N4401 | |
Q9,Q12 | 2 | 2N4403 | |
QU1 | 1 | 2N6027 | |
R1,R2 | 2 | 200 20W | |
R3 | 1 | 270 5W | |
R4,R46 | 2 | 332 1/4W | |
R5,R98,R123,R136 | 4 | 150K 1/4W | |
R6,R23,R48,R154 | 4 | 82.5K 1/4W | |
R7,R22,R24,R29,R44,R45, | 7 | 1K 1/4W | |
R102 |
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R8,R72,R78,R79,R88,R97, | 8 | 2.21K 1/4W | |
R103,R150 |
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R9,R34,R42,R56,R57,R64,R71 | 11 | 6.81K 1/4W | |
R96,R125,R156,R157 |
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R10,R11,R155 | 3 | 330/.75W | |
R12,R61,R93,R106 | 4 | 47.5K 1/4W | |
R13,R62,R120 | 3 | 475K 1/4W | |
R14,R124 | 2 | 39.2 1/4W | |
R15,R160 | 2 | 2.43K 1/4W | |
R16,R118 | 2 | 13.7K 1/4W | |
R17 | 1 | 3.01K 1/4W |
N.B.
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R10 |
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R38
C3
D10 | R16 |
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C33 | C4 | R17 | R118 | |
R15 | ||||
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| R160 | |||
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D7 |
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C2 |
| LED6 |
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R36 | R52 | D15 | C5 | D14 | R22 | R29 | D41 | R139 | R135 | R136 | R133 | R148 | R149 | R54 |
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D21 |
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| C24 R98 |
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| D20 |
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| C7 |
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| D30 | R53 | ||
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| X2 |
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| D11 | R51 |
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| R66 |
D23 |
| R58 |
| DZ13 | |
R50 |
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Q4 | C13 | Q5 |
DZ9 | DZ7 R48 R57 C28 | |
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R18,R101 | 2 | 20K 1/2W TRIMMER | |
R19,R58,R65,R81,R105,R133, | 7 | 10K 1/4W | |
R134 |
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R20,R21,R50 | 3 | 100K 1/4W | |
R25,R51,R67,R73,R77,R107, | 8 | 1M 1/4W | |
R121,R137 |
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R26,R38 | 2 | 1K 1/2W TRIMMER | |
R27,R37,R41,R76,R91,R114,R115 | 7 | 4.75K | |
R28,R87,R108 | 3 | 475 1/4W | |
R30,R104 | 2 | 267 1/4W |
R8
R26
DZ16 | X4 |
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DZ15 | D46 | R152 |
| R124 | |
R7 | D45 | ||||
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R151 | R150 |
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| C30 |
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| R44 |
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| R45 |
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| R154 |
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R9 | R37 |
| R40 | R140 | R141 | D40 | R19 |
| R20 | R24 | R21 |
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| D18 |
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| R43 |
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| DC600 CONTROL |
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NOTES
R31,R85,R99,R151 | 4 | 1.5K 1/4W | |
R36,R94,R126,R127 | 4 | 15K 1/4W | |
R39,R63,R80 | 3 | 50K 1/2W TRIMMER | |
R40,R83,R89,R139 | 4 | 68.1K 1/4W | |
R43,R68,R82,R90,R92 | 5 | 22.1K 1/4W | |
R47,R110,R117 | 3 | 1.3K 1/4W | |
R52,R141 | 2 | 221K 1/4W | |
R53,R54,R55,R159 | 4 | 100/.75W | |
R66 | 1 | 56.2K 1/4W | |
R69,R100,R109 | 3 | 681 1/4W | |
R70,R86,R140 | 3 | 1.82K 1/4W | |
R74 | 1 | 392K 1/4W | |
R95,R138 | 2 | 33.2K 1/4W | |
R111 | 1 | 47.5 1/4W | |
R112 | 1 | 100 1/4W | |
R113 | 1 | 250 10W | |
R135 | 1 | 39.2K 1/4W | |
R148,R149 | 2 | 24.3K 1/4W |
N.B. DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.C. O .30 AREA TO BE FREE OF ENCAPSULATION MATERIAL BOTH SIDES OF BOARD (TOTAL 5 PLACES)
N.D. RESISTOR FEET MUST BE FLAT AGAINST BOARD. APPLY ITEM 2 TO R1 AND R2 RESISTOR FEET TO ANCHOR
TO BOARD.
1
CAPACITORS = MFD/VOLTS
RESISTORS = OHMS
| ITEM | REQ'D | PART NO. | IDENTIFICATION |
| 1 | 1 | CONTROL P.C. | |
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| BOARD BLANK | |
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N.D. | 2 | .04oz. | E2861 | RTV COATING |
R152 | 1 | 2.0K 1/4W | |
R153 | 1 | 20 5W | |
SCR1 | 1 | 8A.,400V. SCR | |
TP1 | 1 | 45J | |
TP2,TP3 | 2 | 160J | |
X1 | 1 | IC,LT1014,LIN.INT. CIR. | |
X2,X3 | 2 | ||
X4 | 1 | IC,431,VOLTAGE REF. |
FOR PARTS ORDERS:
SEAL TRIMMERS WITH A DROP OF E4018.
AND INCLUDE T11590-90.
PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
MANUFACTURING TOLERANCE PER E2056 | CONTROL: CLEVELAND | SCALE: | EQUIPMENT TYPE: |
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| DC 600 |
| 1 | 1 | ||
UNLESS OTHERWISE SPECIFIED TOLERANCE: |
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ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm) | DRAWN BY: | fivory | - |
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| PAGE ___ OF ___ | ||
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm) | SUBJECT: |
| CONTROL PC BOARD ASSEMBLY | DOCUMENT | DOCUMENT | ||||||
IF PRINTED |
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ON ALL ANGLES IS ± .5 OF A DEGREE |
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| REVISION: | |||||||
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| @ A1 SIZE |
| NUMBER: | |||||||
MATERIAL TOLERANCE ("t") TO AGREE | ENGINEER: |
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| C | |
WITH PUBLISHED STANDARDS. |
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| UNITS: | MATERIAL |
| APPROVAL |
| PROJECT | REFERENCE: | ||
DO NOT SCALE THIS DRAWING | APPROVED: | - | INCH | DISPOSITION: | UF | DATE: | NUMBER: CRM39073 |
Insight
SOLID EDGE
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.