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Rinnai E75CP, E110CP, E75CN Testing for gas leaks, Testing the Ignition Safety shut off device

Models: E75CP E110CN E75CN E110CP

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12.1 Testing for gas leaks

12.1 Testing for gas leaks

!

!

WARNING

DANGER

Prior to start-up of the boiler you must check the external tightness of the gas supply valve and confirm this in the start-up report.

-Cover endangered positions before leak testing.

-Do not spray the leak testing agent onto cables, plugs, electrical connec- tion lines or electronic circuit boards. Do not allow it to drip onto them either.

Leaks may be caused to pipes and screw connections during commissioning and maintenance activities.

-Carry out a proper leak test.

-Only use approved leak detection agents for leak detection.

-Disconnect the heating system from the power supply.

-Check the exterior tightness of new conduit sections up to and including the direct sealing point on the gas burner fitting. The maximum test pressure allowed on the input of the gas burner fitting is 14 inch W.C. (35mbar).

12.2 Testing the Ignition Safety shut off device

!WARNING

- Switch off system using the Central Heating button and the DHW button
- Disconnect the plug and socket connection of the ionization cable.
- Switch on the sytem using the Central Heating button and the DHW button.
- Press the MODE-button for 5 seconds.
- The display will show COdE followed by an arbitrary number;
-	Select by means of the		or the	button the code C123;	Series-E
-	Press the MODE-button until SERV is shown;
- Press the Store-button to confirm the code (code blinks 1 x);
- Press the STEP-button once until 1 is shown;					Rinnai

	alternately 1 and OFF will be shown.				Instructions
-	Press the	button once;

	Check if the boiler does one start-up attempt and four restart attampts.
	After the last start-up attempt, the boiler will lock out. The gas valve is shut off.				Servicing&
	The E02 code is blinking in the display.

- Connect the plug and socket connection of the ionisation cable.
- Press the reset button.					Installation
Do not touch the inside of the igntion cable while it is disconnected during
- Check if the boiler starts-up.

start up of the boiler.	51

Image 51

Rinnai E75CP, E110CP, E75CN, E110CN user manual Testing for gas leaks, Testing the Ignition Safety shut off device

Contents

E75CN/E110CN E75CP/E110CP InstructionsI n s t a l l a t i o n & S e r v i c i n g High efficiency condensing gas boilerContents of instructions Subject to technical changesUpdating of documentation Content 1.2 Hazard definitions 1Safety and general instructions1.3 Symbol definitions 1.1 Designated useDANGER 1.4 The following instructions must be followed1.8Disposal 1.6 Tools, materials and additional equipmenti NOTICE 2Regulations and guidelinesModulating 3Description of the boilerRoom sealed boiler Condensing4Packaging and transportation 4.1 Scope of delivery4.2Transportation 5Installation 5.1Requirements for the installation roomDANGER NOTICE NOTICE 5.2 Fitting the boilerE75CN DimensionsBoiler type CombiVent system / Combustion air supply Gas pipe - g Plumbing Kit 5.3.1Plumbing KitsLow Loss Header 5.3.2Clearances from boilerPropane gas 5.4 Technical specificationsE-Series Natural gasi NOTICE 6Connecting the boileri i i 6.1 Central heating systemNOTICE NOTICE 6.1.1Plumbing Kit installationNOTICE NOTICE Installation & Servicing Instructions Rinnai Ei NOTICE 6.1.2Safety valve6.1.3Low water cut off 6.2Expansion tankDANGER 6.3Underfloor heating system plastic pipes6.4Gas supply connection i NOTICE6.4.1.Gas connection with natural gas i NOTICEi NOTICE DANGER i NOTICE i NOTICE 6.4.2Gas connection with propane gas i NOTICE DANGERi NOTICE DANGER i NOTICE i NOTICE DANGER NOTICE 6.5Hot water supply6.6 Condensate drain pipe i i ii NOTICE 6.7 Vent system and air supply system6.7.1Intake / Exhaust Guidelines i NOTICE100mm / 4” Wall thickness for vent termination installationExamples wall terminals Minimum100mm / 4” Wall thickness for vent termination installationExamples sealed combustions Minimumi NOTICE i NOTICE i NOTICE 6.7.3Installation of the vent systemTerminal positions NOTICE i i iNOTICE NOTICENOTICE DANGERTotal equivalent length Concentric system 6.7.6 Combustion air and vent piping lengthsCalculation of equivalent length vent system Parallel systemBoiler type E75 E110 CF 6.7.7 Calculation of compensation factorNOTICE Eq. length ftUnconfined Space 6.7.8 Room Air System indoor combustion airConfined Space Louvers and GrillsLocation Using Indoor Air For Combustion i NOTICE 7Electrical connectionsE-Prom Flowswitch2 Amp. max X7 120V 5figure 15a electrical ladder diagramTechnical read out 8Boiler controlsi NOTICE The Good-stateor standard read out3.Central Heating program button 8.1 Explanation of the function buttons8Reset-button i NOTICE9.1 Requirements of the water system NOTICE NOTICENOTICE 9.2 Filling the heating system NOTICENOTICE i NOTICE 9.3 Hot water supplyFOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE i NOTICE 10 Adjustments11.1 Altering adjustments i NOTICEFACTORY Parameter ModeInfo Mode PARAHeat curve day Heat curve night Outdoor resetService Mode Error Modethe boiler and/or the installation 11 Isolating the boilerNOTICE NOTICE DANGER 12 Commissioning12.2 Testing the Ignition Safety shut off device 12.1 Testing for gas leaksNOTICE 12.3 Checking for contamination12.4 Checking of the zero pressure control W.C.. Follow the next procedurei NOTICE 12.5 Checking the O2 i NOTICEi NOTICE 12.6 Measuring the ionization current 12.7 Installing the casing13.2 Inspection Maintenance14.2.3Measuring the inlet gas pressure 14.2.4Checking and adjusting the gas/air ratio14.2.5Testing for gas leaks 14.2.2Measuring the ionization current13.2 Maintenance activities DANGER DANGERStep 1: Condensate trap Step 2: Condensate trayVisual inspection of the flame 13.4 Warranty14 Parts of the boiler Error indication short reference 15 Blocks and Errorsexternal safety contact is active 15.1 Blocks15.1.1Block 15.1.2Block check flow through the installationcheck flow through the boiler and DHW fascility Execute Parameter-Reset15.1.3Block 15.1.4Blockcheck the sensors NTC 1 and NTC 15.1.5Blockcheck the boiler pump check the main power supply15.1.6Block 15.1.7Blockionisation flow flame has still been detected 15.2 Errors15.2.1Error boiler has not been burning but ancomponents for short-circuiting 15.2.2Errorcheck the 24 Volt connection check the disconnected15.2.3Error reset the boiler 15.2.4Error15.2.5Error software error con trol unitcable between the control unit and the display 15.2.6Errorthe error persists after reset software error check the ribbonsoftware error control unit 15.2.7Errorcable between the control unit and the display 15.2.8Errorcheck the interface and the ribbon the error persists after reset software errorcheck the 24 Volt connections 15.2.9Errorremove the voltage from the boiler and check fuse F2software error control unit 15.2.10Error15.2.11Error check flow sensor NTC1 15.2.12Errorcheck actual flow temperature Change control unit when error persistsChange control unit when error persists 15.2.13Errorcheck actual return temperature check return sensor NTCthe fan is not spinning 15.2.14Errorfuse is working and the error is repeated wiring and voltage are OK and error is repeated15.2.15Error 15.2.16Error check the wiring 15.2.17Error1 error 2operational status check the data in Error mode15.2.18Error software error control unit 15.2.19Error15.2.20Error software error control unitwhen using RS101 16Other errorsKeyof the hot water program is not switched on DHW sensor of flowswitch defective16.2 Hot water but no central heating hot water but no central heatingdirt in three-portvalve central heating installation gets hotwithout being requested Keypump program is onmixed up insufficient quantity of hot water16.4Insufficient quantity of hot water hot and cold water connection to the boilerflow reducing valve Temperature drop of the DHW16.5Temperature drop of the DHW DHW power for the boiler is set too lowinstallation resistance too high given an check setting of room thermostat or RS101supply water temperature too low incorrect choice of installationDo NOT touch any electrical switch 17 Spare partsParts casing E-Series qualiﬁed installer or the gas supplierDescription ItemParts heat exchanger E-Series E75C Parts rear wall E-Series E75C Parts pipes E-Series E75C ItemDescription Part No167 T3 DHW sensor 166 T5 flue gas sensor Parts electrical components E-Series168 HLS high limit switch 162 T1 supply sensor 160 T2 return sensorE75C IPEX 18 Parts list vent systemVent Products Heatfab19 Common venting guidelines 12 k Appendix A - Outoor Reset Sensor DataTemperature coefficient R 25 CPage Page Page 800000012 9/2009 E. & O. EDistributor for the USA