Toshiba RAV-SM2804AT8ZG-E Installation Conditions, „Refrigerant Piping, „Before installation

Models: RAV-SM2244AT8Z-E RAV-SM2804AT7ZG RAV-SM2804AT7 RAV-SM2804AT7Z RAV-SM2244AT7 RAV-SM2804AT8-E RAV-SM2244AT7Z RAV-SM2244AT7ZG RAV-SM2804AT8Z-E RAV-SM2244AT8ZG-E RAV-SM2804AT8ZG-E

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„Required Tools/Equipment and Precautions for Use

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„Required Tools/Equipment and Precautions for Use

Prepare the tools and equipment listed in the following table before starting the installation work.

Newly prepared tools and equipment must be used exclusively.

Legend

Legend : Prepared newly (Use for R410A only. Do not use for refrigerant R22 or R407C etc.) „Refrigerant Piping : Conventional tools/equipment are available

Tools/equipment

Use

 

 

How to use tools/equipment

Gauge manifold

Vacuuming/charging refrigerant

 

 

Prepared newly for R410A only

 

 

 

Charging hose

and operation check

 

 

Prepared newly for R410A only

 

 

 

 

 

 

 

 

Charging cylinder

Can not be used

Unusable (Use the refrigerant charging measure

instead.)

 

 

Gas leak detector

Gas leak check

 

 

Prepared newly

 

 

 

 

 

Vacuum pump

Vacuum drying

Unusable

 

 

 

 

 

Vacuum pump with backflow

Vacuum drying

 

 

R22 (Conventional tools)

prevention function

 

 

 

 

 

 

Flare tool

Flare machining of pipes

 

 

Usable if dimensions are adjusted.

 

 

 

 

 

Bender

Bending pipes

 

 

R22 (Conventional tools)

 

 

 

 

 

Refrigerant recovery equipment

Refrigerant recovery

 

 

For R410A only

 

 

 

 

 

Torque wrench

Tightening flare nuts

 

 

Exclusive for Ø12.7 mm and Ø19.1 mm

 

 

 

 

 

Pipe cutter

Cutting pipes

 

 

R22 (Conventional tools)

 

 

 

 

 

Welding machine and nitrogen

Welding pipes

 

 

R22 (Conventional tools)

cylinder

 

 

 

 

 

 

Refrigerant charging measure

Charging refrigerant

 

 

R22 (Conventional tools)

 

 

 

 

 

„Refrigerant Piping

New refrigerant (R410A)

When using the conventional piping

When using the conventional piping with no indication of applicable refrigerant types, be sure to use it with a wall thickness of 0.8 mm for Ø6.4 mm, Ø9.5 mm, and Ø12.7 mm, with a wall thickness of 1.0 mm for Ø15.9 mm, with a wall thickness of 1.2 mm for Ø19.1 mm, and with a wall thickness of 1.0 mm for Ø28.6 mm (half hard). Do not use the conventional piping with a wall thickness less than these thicknesses due to insufficient pressure capacity.

When using general copper pipes

Use general copper pipes with a wall thickness of 0.8 mm for Ø6.4 mm, Ø9.5 mm, and Ø12.7 mm, with a wall thickness of 1.0 mm for Ø15.9 mm, with a wall thickness of 1.2 mm for Ø19.1 mm, and with a wall thickness of 1.0 mm for Ø28.6 mm (half hard).

Do not use any copper pipes with a wall thickness less than these thicknesses.

Flare nuts and flare machining

The flare nuts and flare machining are different from those for the conventional refrigerant. Use the flare nuts supplied with the air conditioner or those for R410A.

Before performing flare machining, carefully read “REFRIGERANT PIPING”.

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4 INSTALLATION CONDITIONS

„Before installation

Be sure to prepare to the following items before installation.

Length of refrigerant pipe

Length of refrigerant pipe

 

connected to indoor/

Item

outdoor unit

 

7.5 to 30 m

Addition of refrigerant is

unnecessary at the local site.

 

 

If the total length of the

 

refrigerant pipe exceeds

*31 to 70 m

30 m, add refrigerant in the

 

amount given in the “Adding

 

additional refrigerant”.

*Do not connect a refrigerant pipe that is shorter than 7.5 m.

This may cause a malfunction of the compressor or other devices.

Airtight test

1.Before starting an airtight test, further tighten the spindle valves on the gas and liquid sides.

2.Pressurize the pipe with nitrogen gas charged from the service port to the design pressure (4.15 MPa) to conduct an airtight test.

3.After the airtight test is completed, evacuate the nitrogen gas.

Air purge

To purge air, use a vacuum pump.

Do not use refrigerant charged in the outdoor unit to purge air. (The air purge refrigerant is not contained in the outdoor unit.)

Electrical wiring

Be sure to fix the power wires and indoor/outdoor connecting wires with clamps so that they do not come into contact with the cabinet, etc.

Earthing

New refrigerant (R410A) WARNING

Make sure that proper earthing is provided.

Improper earthing may cause an electric shock. For details on how to check earthing, contact the dealer who installed the air conditioner or a professional installation company.

Proper earthing can prevent charging of electricity on the outdoor unit surface due to the presence of a high frequency in the frequency converter (inverter) of the outdoor unit, as well as prevent electric shock. If the outdoor unit is not properly earthed, you may be exposed to an electric shock.

Be sure to connect the earth wire (grounding work). Incomplete grounding can cause an electric shock.

Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.

Test Run

Turn on the leakage breaker at least 12 hours before starting a test run to protect the compressor during startup.

4 INSTALLATION CONDITIONS CAUTION

Incorrect installation work may result in a malfunction or complaints from customers.

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Toshiba RAV-SM2804AT8ZG-E Installation Conditions, „Required Tools/Equipment and Precautions for Use, „Refrigerant Piping