Vulcan-Hart C24EA3 208/240V BASIC Diagnostic Checks, Model, Voltage, TOTAL kW, Current Per, Ohms

Models: C24EA5 208/240V BASIC C24EA3 480V BASIC C24EA5 208/240V PRO C24EA3 480V PRO C24EA3 208/240V BASIC C24EA3 208/240V PRO C24EA5 480V PRO C24EA5 480V BASIC

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DIAGNOSTIC CHECKS

MODEL C24EA - HEATING ELEMENT

9.Reassemble parts removed in reverse order of removal. Tighten heating element screws evenly to 70 in*lbs. Follow tightening sequence pattern as shown in illustration.

OVERHEAD VIEW OF HEATING ELEMENT

10. Check steamer for proper operation and leaks around heating element.

DIAGNOSTIC CHECKS

WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES. IF TEST POINTS ARE NOT EASILY ACCESSIBLE, DISCONNECT POWER AND FOLLOW LOCKOUT / TAGOUT PROCEDURES, ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST.

1.Check voltage across heating element wires at limiting and regulating contactor terminals.

A.If voltage is correct, check current draw (step 2).

B.If voltage is not correct, check the following:

1)Voltage supply to steamer.

2)Fuses or breaker blown.

3)Power to contactor coils.

4)Contactors not pulling in. (Mechanical)

2.Check current draw (amps) through heating element lead wires using an amp clamp meter.

A.If current is correct, then heating element is ok.

B.If current is not correct, check element resistance (step 3).

3.Remove one lead wire of each heating element from the regulating contactor and check the individual element resistance using a VOM.

A.If resistance readings are not correct, replace heating element.

 

 

 

 

 

 

 

MODEL

VOLTAGE

TOTAL kW

CURRENT PER

RESISTANCE PER ELEMENT

 

ELEMENT

(OHMS)

 

 

 

 

 

 

208 1

8.5

10.2

20.4

 

3 Pan

240 2

8.5

11.8

20.4

 

 

480Y/277 3

8.5

10.2

27.1

 

 

208

15

18.0

11.5

 

5 Pan

240

15

20.8

11.5

 

 

480Y/277 3

15

18.1

15.3

1Four elements used.

2Three elements used.

3Elements of 480V machines are connected in Wye configuration for 277V across each element. NOTE: Values in table are nominal. Tolerance is ±10 %.

4.Check steamer for proper operation.

Page 19 of 52

 

F25213 (May 2006)

 

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Vulcan-Hart C24EA3 208/240V BASIC Diagnostic Checks, Model, Voltage, TOTAL kW, Current Per, Resistance Per Element, Ohms