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Xantrex Technology PV100S-480 installation manual Planning and Installation Manual

Models: PV100S-480

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PV100S 100 kW Grid-Tied Photovoltaic Inverter

PV100S 100 kW Grid-Tied Photovoltaic Inverter

Planning and Installation Manual

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Xantrex Technology PV100S-480 Planning and Installation Manual, PV100S 100 kW Grid-Tied Photovoltaic Inverter

Contents

Planning and Installation Manual PV100S 100 kW Grid-Tied Photovoltaic InverterPV100S-208 PV100S-480 Page PV100S 100 kW Grid-Tied Photovoltaic Inverter Planning and Installation ManualDisclaimer About XantrexTrademarks Notice of CopyrightAudience About This ManualPurpose ScopeConventions Used Related Information Abbreviations and AcronymsPage WARNING Lethal Voltage Important Safety InstructionsSAVE THESE INSTRUCTIONS - DO NOT DISCARD WARNING Shock HazardWiring Requirements General Safety PrecautionsPersonal Safety Safety EquipmentCAUTION Fire Hazard Operational Safety Procedures Lockout and TagWARNING Shock Hazard De-Energize/Isolation Procedure Interconnection Standards ComplianceTo isolate the PV100S Page Contents 1 Introduction2 Planning Verification Procedure Summary 3 InstallationA Schematics 4 VerificationTables Page Figures Figure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-18 Figure 3-19 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-19 Figure 3-20 Telephone Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-21 Figure 3-21 RS232/FO Converter Kit Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-23 Figure 3-22 Direct Connect Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-24 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-4 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-5 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-6 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-7 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - - A-8 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - - A-9 1 Introduction Description of the PV100S 59 ¼ 148 cm Figure 1-1 Dimensions Not to scale49 7/8 124.8 cm 60 ¼ 150.5 cmOver Voltage, Under Voltage and Frequency Ranges System SpecificationsElectrical Specifications CAUTION Equipment DamageCAUTION Equipment Damage System Ground RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsIn front of access panels 36 in 91 cm Environmental SpecificationsTable 1-3 Environmental Specifications In front of access doors 36 in 91 cmOperator Interface Controls Main Enclosure Door Interlock SwitchWARNING Shock Hazard On/Off SwitchFigure 1-3 On/Off Switch WARNING Shock HazardAC and DC Disconnect Switches Communication FeaturesData Logging System Status and Fault ReportingUniversal Front Panel Control Unit UFCU Communication MethodsPC Connection Methods POTS Access Wireless AccessFigure 1-7 POTS Access Figure 1-10 Direct Access Ethernet LAN AccessDirect Access Figure 1-9 Ethernet LAN Access2 Planning WARNING Shock Hazard Overview of PV100S InstallationPV Planning Ventilation and Serviceability RequirementsUtility Side Isolation Transformer Requirements Ground RequirementsSystem Neutral Requirements Communication RequirementsModel PV100S-480 Electrical Diagrams and SchematicsCAUTION Equipment Damage WARNING Lethal VoltageFigure 2-1 PV100S Layout Option A Layout OptionsFigure 2-2 PV100S Layout Option B Minimum Dimension of Base Approximately 9 ft by 7 ft 2.7 m x 2.1 mFigure 2-3 Conduit Entry Figure Reference Conduit Penetration12 30 cm 6 15 cm 2 5 cm 12 30 cm6 15 cm 2 5 cm 6 15 cmFigure 2-6 AC Interface Enclosure Conduit Entry, Left Side Figure 2-7 DC Interface Enclosure, Bottom SideFigure 2-8 Communications Enclosure Conduit Entry, Bottom Side Step 1. Determine the required cable ampacity Conductor and Conduit SizingCAUTION Equipment Damage To calculate the proper conduit sizeDLO 3/0 AWG Cable Sense/Control WiresStep 3. Size the cable Step 4. Size the conduit16 ¼ 40.6 cm Anchoring the PV100S29 73.7 cm 5/8 1.5 cm x4Planning Figure 2-10 AC Interface/Transformer Anchor Bolt Pattern Not to Scale17 ½73.7 cm 44 cm 63.5 cm ¾ 1.9 cm x63 Installation Equipment Required UnloadingWARNING Heavy Equipment To move the PV100S while it is still inside the shipping crates Moving the PV100SUnpacking the PV100S CAUTION Equipment DamageLift Here Removing the Pallet and Moving the PV100S CAUTION Equipment DamageLift Here To move the PV100S using a forkliftTo mount and anchor the PV100S Mounting and Anchoring the UnitsTo lock or unlock the front door on the main inverter Opening or Closing Access DoorsFigure 3-4 Inverter Enclosure Access Doors InstallationTo Open Access Door To Open Access DoorTo Close Access Door Figure 3-5 AC Interface Access DoorTransformer Access Panel Figure 3-7 Transformer Access PanelsFigure 3-8 Inductor Access Panels InstallationTo install the conduits Conduit InstallationCAUTION Equipment Damage Wiring - GeneralWARNING Shock Hazard WARNING Lethal VoltageSee Figure 3-14 on page 3-15 for the location of these terminals Overcurrent ProtectionConductor Termination CAUTION Equipment DamageGrounding Wire Gauge and Torque RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsFigure 3-11 Chassis Ground Bar TB1 CAUTION Equipment Damage Wiring - SpecificAC Connections To connect the main inverter to AC interface/transformer assemblyTransformer Enclosure Figure 3-13 Tie-wraps on the AC Sense HarnessFigure 3-15 AC Terminal Connections in the Main Inverter Enclosure A phaseC phase B phaseCAUTION Equipment Damage To connect the utility service to AC Interface EnclosureFigure 3-18 AC Terminal Connections from the Utility S1-2T1 A Phase terminalS1-6T3 C Phase terminal S1-4T2 B Phase terminal TB6 Neutral Ground TB2Figure 3-19 PV Array Cable Routing and Terminations PV Array ConnectionsPC Connection Methods PC CommunicationsTo connect a personal computer using the POTS Connection Establishing a POTS ConnectionTo connect a personal computer using the Ethernet LAN Connection Establishing Wireless ConnectionEstablishing an Ethernet LAN Connection To connect a personal computer using the GSM Wireless modemIf connecting the PC directly to the inverter Direct Connection152315 Rev C Figure 3-22 Direct Connect InstallationInstallation 3-244 Verification WARNING Shock Hazard Verification Procedure SummaryWARNING Electrocution Hazard Inspect the following items prior to completion of the installationTo perform a visual inspection of the PV100S electrical connections Visual Inspection of Mechanical ConnectionsVisual Inspection of Electrical Connections To perform a visual inspection of the PV100S mechanical connectionsPerform after initial inspection if required Visual Inspection, Isolation Transformer Wye/WyeCorrective Action To perform a visual inspection of the Isolation Transformer Wye/WyeAppendix A contains useful schematics to aid with installation A SchematicsThis page intentionally left blank Schematics152315 Rev C 152315 Rev C Figure A-1 Electrical Diagram sampleSchematics Appendix AAppendix A Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1Schematics 152315 Rev CSchematics Appendix A152315 Rev C Appendix A Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3Schematics 152315 Rev C152315 Rev C Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1Schematics Appendix ASchematics 152315 Rev CAppendix A 152315 Rev C Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3Schematics Appendix A152315 Rev C SchematicsThis page was intentionally left blank A-10Index Page Page Printed in USA Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 152315 Rev C