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PV100S-480 This page intentionally left blank, Schematics, Rev C
Models:
PV100S-480
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Specification
Install
A Schematics
Dimension
Wiring Requirements
To connect the main inverter to AC interface/transformer assembly
Operational Safety Procedures
System Status and Fault Reporting
A phase
Safety
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Image 78
Schematics
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Contents
Planning and Installation Manual
PV100S 100 kW Grid-Tied Photovoltaic Inverter
PV100S-208 PV100S-480
Page
Planning and Installation Manual
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Notice of Copyright
About Xantrex
Trademarks
Disclaimer
Scope
About This Manual
Purpose
Audience
Conventions Used
Abbreviations and Acronyms
Related Information
Page
WARNING Shock Hazard
Important Safety Instructions
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
WARNING Lethal Voltage
Safety Equipment
General Safety Precautions
Personal Safety
Wiring Requirements
CAUTION Fire Hazard
Operational Safety Procedures
Lockout and Tag
WARNING Shock Hazard
De-Energize/Isolation Procedure
Interconnection Standards Compliance
To isolate the PV100S
Page
Contents
1 Introduction
2 Planning
4 Verification
3 Installation
A Schematics
Verification Procedure Summary
Tables
Page
Figures
Figure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-18 Figure 3-19 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-19 Figure 3-20 Telephone Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-21 Figure 3-21 RS232/FO Converter Kit Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-23 Figure 3-22 Direct Connect Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-24 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-4 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-5 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-6 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-7 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - - A-8 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - - A-9
1 Introduction
Description of the PV100S
60 ¼ 150.5 cm
Figure 1-1 Dimensions Not to scale
49 7/8 124.8 cm
59 ¼ 148 cm
CAUTION Equipment Damage
System Specifications
Electrical Specifications
Over Voltage, Under Voltage and Frequency Ranges
Utility Side Isolation Transformer Requirements
System Ground Requirements
System Neutral Requirements
CAUTION Equipment Damage
In front of access doors 36 in 91 cm
Environmental Specifications
Table 1-3 Environmental Specifications
In front of access panels 36 in 91 cm
Main Enclosure Door Interlock Switch
Operator Interface Controls
WARNING Shock Hazard
On/Off Switch
Figure 1-3 On/Off Switch
WARNING Shock Hazard
Communication Features
AC and DC Disconnect Switches
System Status and Fault Reporting
Data Logging
Communication Methods
Universal Front Panel Control Unit UFCU
PC Connection Methods
POTS Access
Wireless Access
Figure 1-7 POTS Access
Figure 1-9 Ethernet LAN Access
Ethernet LAN Access
Direct Access
Figure 1-10 Direct Access
2 Planning
Overview of PV100S Installation
WARNING Shock Hazard
Ventilation and Serviceability Requirements
PV Planning
Communication Requirements
Ground Requirements
System Neutral Requirements
Utility Side Isolation Transformer Requirements
WARNING Lethal Voltage
Electrical Diagrams and Schematics
CAUTION Equipment Damage
Model PV100S-480
Layout Options
Figure 2-1 PV100S Layout Option A
Minimum Dimension of Base Approximately 9 ft by 7 ft 2.7 m x 2.1 m
Figure 2-2 PV100S Layout Option B
Conduit Penetration
Figure 2-3 Conduit Entry Figure Reference
2 5 cm 6 15 cm
6 15 cm 2 5 cm 12 30 cm
6 15 cm
12 30 cm
Figure 2-6 AC Interface Enclosure Conduit Entry, Left Side
Figure 2-7 DC Interface Enclosure, Bottom Side
Figure 2-8 Communications Enclosure Conduit Entry, Bottom Side
To calculate the proper conduit size
Conductor and Conduit Sizing
CAUTION Equipment Damage
Step 1. Determine the required cable ampacity
Step 4. Size the conduit
Sense/Control Wires
Step 3. Size the cable
DLO 3/0 AWG Cable
5/8 1.5 cm x4
Anchoring the PV100S
29 73.7 cm
16 ¼ 40.6 cm
63.5 cm ¾ 1.9 cm x6
Figure 2-10 AC Interface/Transformer Anchor Bolt Pattern Not to Scale
17 ½73.7 cm 44 cm
Planning
3 Installation
Equipment Required
Unloading
WARNING Heavy Equipment
CAUTION Equipment Damage
Moving the PV100S
Unpacking the PV100S
To move the PV100S while it is still inside the shipping crates
To move the PV100S using a forklift
Removing the Pallet and Moving the PV100S CAUTION Equipment Damage
Lift Here
Lift Here
Mounting and Anchoring the Units
To mount and anchor the PV100S
Installation
Opening or Closing Access Doors
Figure 3-4 Inverter Enclosure Access Doors
To lock or unlock the front door on the main inverter
Figure 3-5 AC Interface Access Door
To Open Access Door
To Close Access Door
To Open Access Door
Installation
Figure 3-7 Transformer Access Panels
Figure 3-8 Inductor Access Panels
Transformer Access Panel
Conduit Installation
To install the conduits
WARNING Lethal Voltage
Wiring - General
WARNING Shock Hazard
CAUTION Equipment Damage
CAUTION Equipment Damage
Overcurrent Protection
Conductor Termination
See Figure 3-14 on page 3-15 for the location of these terminals
Wire Gauge and Torque Requirements
Grounding
System Neutral Requirements
Utility Side Isolation Transformer Requirements
Figure 3-11 Chassis Ground Bar TB1
To connect the main inverter to AC interface/transformer assembly
Wiring - Specific
AC Connections
CAUTION Equipment Damage
Figure 3-13 Tie-wraps on the AC Sense Harness
Transformer Enclosure
B phase
A phase
C phase
Figure 3-15 AC Terminal Connections in the Main Inverter Enclosure
To connect the utility service to AC Interface Enclosure
CAUTION Equipment Damage
S1-4T2 B Phase terminal TB6 Neutral Ground TB2
S1-2T1 A Phase terminal
S1-6T3 C Phase terminal
Figure 3-18 AC Terminal Connections from the Utility
PV Array Connections
Figure 3-19 PV Array Cable Routing and Terminations
PC Communications
PC Connection Methods
Establishing a POTS Connection
To connect a personal computer using the POTS Connection
To connect a personal computer using the GSM Wireless modem
Establishing Wireless Connection
Establishing an Ethernet LAN Connection
To connect a personal computer using the Ethernet LAN Connection
Direct Connection
If connecting the PC directly to the inverter
3-24
Figure 3-22 Direct Connect Installation
Installation
152315 Rev C
4 Verification
Inspect the following items prior to completion of the installation
Verification Procedure Summary
WARNING Electrocution Hazard
WARNING Shock Hazard
To perform a visual inspection of the PV100S mechanical connections
Visual Inspection of Mechanical Connections
Visual Inspection of Electrical Connections
To perform a visual inspection of the PV100S electrical connections
To perform a visual inspection of the Isolation Transformer Wye/Wye
Visual Inspection, Isolation Transformer Wye/Wye
Corrective Action
Perform after initial inspection if required
A Schematics
Appendix A contains useful schematics to aid with installation
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Schematics
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Appendix A
Figure A-1 Electrical Diagram sample
Schematics
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152315 Rev C
Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1
Schematics
Appendix A
Schematics
Appendix A
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152315 Rev C
Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3
Schematics
Appendix A
Appendix A
Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1
Schematics
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Schematics
152315 Rev C
Appendix A
Appendix A
Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3
Schematics
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A-10
Schematics
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152315 Rev C
Index
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152315 Rev C
Xantrex Technology Inc
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
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