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PV100S-480 installation manual Appendix A, Rev C, Schematics
Models:
PV100S-480
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Specs
Install
A Schematics
Dimension
Wiring Requirements
To connect the main inverter to AC interface/transformer assembly
Operational Safety Procedures
System Status and Fault Reporting
A phase
Safety
Page 85
Image 85
Appendix A
Schematics
Figure
A-7
PV100S-208
Schematic for Converter Control Unit (152376 C3)
152315 Rev C
A-9
Page 84
Page 86
Page 85
Image 85
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Contents
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Planning and Installation Manual
PV100S-208 PV100S-480
Page
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Planning and Installation Manual
Trademarks
About Xantrex
Notice of Copyright
Disclaimer
Purpose
About This Manual
Scope
Audience
Conventions Used
Related Information
Abbreviations and Acronyms
Page
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
Important Safety Instructions
WARNING Shock Hazard
WARNING Lethal Voltage
Personal Safety
General Safety Precautions
Safety Equipment
Wiring Requirements
CAUTION Fire Hazard
Lockout and Tag
Operational Safety Procedures
WARNING Shock Hazard
Interconnection Standards Compliance
De-Energize/Isolation Procedure
To isolate the PV100S
Page
1 Introduction
Contents
2 Planning
A Schematics
3 Installation
4 Verification
Verification Procedure Summary
Tables
Page
Figures
Figure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-18 Figure 3-19 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-19 Figure 3-20 Telephone Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-21 Figure 3-21 RS232/FO Converter Kit Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-23 Figure 3-22 Direct Connect Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-24 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-4 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-5 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-6 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-7 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - - A-8 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - - A-9
1 Introduction
Description of the PV100S
49 7/8 124.8 cm
Figure 1-1 Dimensions Not to scale
60 ¼ 150.5 cm
59 ¼ 148 cm
Electrical Specifications
System Specifications
CAUTION Equipment Damage
Over Voltage, Under Voltage and Frequency Ranges
System Neutral Requirements
System Ground Requirements
Utility Side Isolation Transformer Requirements
CAUTION Equipment Damage
Table 1-3 Environmental Specifications
Environmental Specifications
In front of access doors 36 in 91 cm
In front of access panels 36 in 91 cm
Operator Interface Controls
Main Enclosure Door Interlock Switch
Figure 1-3 On/Off Switch
On/Off Switch
WARNING Shock Hazard
WARNING Shock Hazard
AC and DC Disconnect Switches
Communication Features
Data Logging
System Status and Fault Reporting
Universal Front Panel Control Unit UFCU
Communication Methods
PC Connection Methods
Wireless Access
POTS Access
Figure 1-7 POTS Access
Direct Access
Ethernet LAN Access
Figure 1-9 Ethernet LAN Access
Figure 1-10 Direct Access
2 Planning
WARNING Shock Hazard
Overview of PV100S Installation
PV Planning
Ventilation and Serviceability Requirements
System Neutral Requirements
Ground Requirements
Communication Requirements
Utility Side Isolation Transformer Requirements
CAUTION Equipment Damage
Electrical Diagrams and Schematics
WARNING Lethal Voltage
Model PV100S-480
Figure 2-1 PV100S Layout Option A
Layout Options
Figure 2-2 PV100S Layout Option B
Minimum Dimension of Base Approximately 9 ft by 7 ft 2.7 m x 2.1 m
Figure 2-3 Conduit Entry Figure Reference
Conduit Penetration
6 15 cm
6 15 cm 2 5 cm 12 30 cm
2 5 cm 6 15 cm
12 30 cm
Figure 2-7 DC Interface Enclosure, Bottom Side
Figure 2-6 AC Interface Enclosure Conduit Entry, Left Side
Figure 2-8 Communications Enclosure Conduit Entry, Bottom Side
CAUTION Equipment Damage
Conductor and Conduit Sizing
To calculate the proper conduit size
Step 1. Determine the required cable ampacity
Step 3. Size the cable
Sense/Control Wires
Step 4. Size the conduit
DLO 3/0 AWG Cable
29 73.7 cm
Anchoring the PV100S
5/8 1.5 cm x4
16 ¼ 40.6 cm
17 ½73.7 cm 44 cm
Figure 2-10 AC Interface/Transformer Anchor Bolt Pattern Not to Scale
63.5 cm ¾ 1.9 cm x6
Planning
3 Installation
Unloading
Equipment Required
WARNING Heavy Equipment
Unpacking the PV100S
Moving the PV100S
CAUTION Equipment Damage
To move the PV100S while it is still inside the shipping crates
Lift Here
Removing the Pallet and Moving the PV100S CAUTION Equipment Damage
To move the PV100S using a forklift
Lift Here
To mount and anchor the PV100S
Mounting and Anchoring the Units
Figure 3-4 Inverter Enclosure Access Doors
Opening or Closing Access Doors
Installation
To lock or unlock the front door on the main inverter
To Close Access Door
To Open Access Door
Figure 3-5 AC Interface Access Door
To Open Access Door
Figure 3-8 Inductor Access Panels
Figure 3-7 Transformer Access Panels
Installation
Transformer Access Panel
To install the conduits
Conduit Installation
WARNING Shock Hazard
Wiring - General
WARNING Lethal Voltage
CAUTION Equipment Damage
Conductor Termination
Overcurrent Protection
CAUTION Equipment Damage
See Figure 3-14 on page 3-15 for the location of these terminals
Grounding
Wire Gauge and Torque Requirements
Utility Side Isolation Transformer Requirements
System Neutral Requirements
Figure 3-11 Chassis Ground Bar TB1
AC Connections
Wiring - Specific
To connect the main inverter to AC interface/transformer assembly
CAUTION Equipment Damage
Transformer Enclosure
Figure 3-13 Tie-wraps on the AC Sense Harness
C phase
A phase
B phase
Figure 3-15 AC Terminal Connections in the Main Inverter Enclosure
CAUTION Equipment Damage
To connect the utility service to AC Interface Enclosure
S1-6T3 C Phase terminal
S1-2T1 A Phase terminal
S1-4T2 B Phase terminal TB6 Neutral Ground TB2
Figure 3-18 AC Terminal Connections from the Utility
Figure 3-19 PV Array Cable Routing and Terminations
PV Array Connections
PC Connection Methods
PC Communications
To connect a personal computer using the POTS Connection
Establishing a POTS Connection
Establishing an Ethernet LAN Connection
Establishing Wireless Connection
To connect a personal computer using the GSM Wireless modem
To connect a personal computer using the Ethernet LAN Connection
If connecting the PC directly to the inverter
Direct Connection
Installation
Figure 3-22 Direct Connect Installation
3-24
152315 Rev C
4 Verification
WARNING Electrocution Hazard
Verification Procedure Summary
Inspect the following items prior to completion of the installation
WARNING Shock Hazard
Visual Inspection of Electrical Connections
Visual Inspection of Mechanical Connections
To perform a visual inspection of the PV100S mechanical connections
To perform a visual inspection of the PV100S electrical connections
Corrective Action
Visual Inspection, Isolation Transformer Wye/Wye
To perform a visual inspection of the Isolation Transformer Wye/Wye
Perform after initial inspection if required
Appendix A contains useful schematics to aid with installation
A Schematics
Schematics
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152315 Rev C
Schematics
Figure A-1 Electrical Diagram sample
Appendix A
152315 Rev C
Schematics
Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1
152315 Rev C
Appendix A
Appendix A
Schematics
152315 Rev C
Schematics
Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3
152315 Rev C
Appendix A
Schematics
Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1
Appendix A
152315 Rev C
152315 Rev C
Schematics
Appendix A
Schematics
Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3
Appendix A
152315 Rev C
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Schematics
A-10
152315 Rev C
Index
Page
Page
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Xantrex Technology Inc
152315 Rev C
Printed in USA