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Xantrex Technology PV100S-480 Important Safety Instructions, WARNING Shock Hazard

Models: PV100S-480

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Important Safety Instructions

Important Safety Instructions

SAVE THESE INSTRUCTIONS - DO NOT DISCARD

This manual contains important safety instructions for the PV100S that shall be followed during installation and maintenance procedures.

WARNING: Shock Hazard

Read and keep this Planning and Installation Manual for future reference. Before installing PV100S (either model), read all instructions, cautionary markings, and all other appropriate sections of this manual. Failure to adhere to these warnings could result in severe shock or possible death. Exercise extreme caution at all times to prevent accidents.

WARNING: Shock Hazard

The PV100S enclosures contain exposed high-voltage conductors. The enclosure doors should remain closed with the latches tightened, except during installation, maintenance or testing. These servicing instructions are for use by qualified personnel who meet all local and state code requirements for licensing and training for the installation of Electrical Power Systems with AC and DC voltage to 600 volts. To reduce the risk of electric shock, do not perform any servicing other than that specified in the installation instructions unless you are qualified to do so. Do not open the cabinet doors if extreme moisture is present (rain or heavy dew).

WARNING: Lethal Voltage

In order to remove all sources of voltage from the PV100S, the incoming power must be de-energized at the source. This may be done at the main utility circuit breaker and by opening the AC Disconnect and the DC Disconnect Switches on the PV100S. Review the system configuration to determine all of the possible sources of energy. In addition, allow 5 minutes for the DC bus capacitors, located on the ceiling of the cabinet, to discharge after removing power.

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Xantrex Technology PV100S-480 installation manual Important Safety Instructions, Save These Instructions - Do Not Discard

Contents

Planning and Installation Manual PV100S 100 kW Grid-Tied Photovoltaic InverterPV100S-208 PV100S-480 Page PV100S 100 kW Grid-Tied Photovoltaic Inverter Planning and Installation ManualTrademarks About XantrexNotice of Copyright DisclaimerPurpose About This ManualScope AudienceConventions Used Related Information Abbreviations and AcronymsPage SAVE THESE INSTRUCTIONS - DO NOT DISCARD Important Safety InstructionsWARNING Shock Hazard WARNING Lethal VoltagePersonal Safety General Safety PrecautionsSafety Equipment Wiring RequirementsCAUTION Fire Hazard Operational Safety Procedures Lockout and TagWARNING Shock Hazard De-Energize/Isolation Procedure Interconnection Standards ComplianceTo isolate the PV100S Page Contents 1 Introduction2 Planning A Schematics 3 Installation4 Verification Verification Procedure SummaryTables Page Figures Figure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-18 Figure 3-19 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-19 Figure 3-20 Telephone Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-21 Figure 3-21 RS232/FO Converter Kit Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-23 Figure 3-22 Direct Connect Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-24 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-4 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-5 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-6 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-7 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - - A-8 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - - A-9 1 Introduction Description of the PV100S 49 7/8 124.8 cm Figure 1-1 Dimensions Not to scale60 ¼ 150.5 cm 59 ¼ 148 cmElectrical Specifications System SpecificationsCAUTION Equipment Damage Over Voltage, Under Voltage and Frequency RangesSystem Neutral Requirements System Ground RequirementsUtility Side Isolation Transformer Requirements CAUTION Equipment DamageTable 1-3 Environmental Specifications Environmental SpecificationsIn front of access doors 36 in 91 cm In front of access panels 36 in 91 cmOperator Interface Controls Main Enclosure Door Interlock SwitchFigure 1-3 On/Off Switch On/Off SwitchWARNING Shock Hazard WARNING Shock HazardAC and DC Disconnect Switches Communication FeaturesData Logging System Status and Fault ReportingUniversal Front Panel Control Unit UFCU Communication MethodsPC Connection Methods POTS Access Wireless AccessFigure 1-7 POTS Access Direct Access Ethernet LAN AccessFigure 1-9 Ethernet LAN Access Figure 1-10 Direct Access2 Planning WARNING Shock Hazard Overview of PV100S InstallationPV Planning Ventilation and Serviceability RequirementsSystem Neutral Requirements Ground RequirementsCommunication Requirements Utility Side Isolation Transformer RequirementsCAUTION Equipment Damage Electrical Diagrams and SchematicsWARNING Lethal Voltage Model PV100S-480Figure 2-1 PV100S Layout Option A Layout OptionsFigure 2-2 PV100S Layout Option B Minimum Dimension of Base Approximately 9 ft by 7 ft 2.7 m x 2.1 mFigure 2-3 Conduit Entry Figure Reference Conduit Penetration6 15 cm 6 15 cm 2 5 cm 12 30 cm2 5 cm 6 15 cm 12 30 cmFigure 2-6 AC Interface Enclosure Conduit Entry, Left Side Figure 2-7 DC Interface Enclosure, Bottom SideFigure 2-8 Communications Enclosure Conduit Entry, Bottom Side CAUTION Equipment Damage Conductor and Conduit SizingTo calculate the proper conduit size Step 1. Determine the required cable ampacityStep 3. Size the cable Sense/Control WiresStep 4. Size the conduit DLO 3/0 AWG Cable29 73.7 cm Anchoring the PV100S5/8 1.5 cm x4 16 ¼ 40.6 cm17 ½73.7 cm 44 cm Figure 2-10 AC Interface/Transformer Anchor Bolt Pattern Not to Scale63.5 cm ¾ 1.9 cm x6 Planning3 Installation Equipment Required UnloadingWARNING Heavy Equipment Unpacking the PV100S Moving the PV100SCAUTION Equipment Damage To move the PV100S while it is still inside the shipping cratesLift Here Removing the Pallet and Moving the PV100S CAUTION Equipment DamageTo move the PV100S using a forklift Lift HereTo mount and anchor the PV100S Mounting and Anchoring the UnitsFigure 3-4 Inverter Enclosure Access Doors Opening or Closing Access DoorsInstallation To lock or unlock the front door on the main inverterTo Close Access Door To Open Access DoorFigure 3-5 AC Interface Access Door To Open Access DoorFigure 3-8 Inductor Access Panels Figure 3-7 Transformer Access PanelsInstallation Transformer Access PanelTo install the conduits Conduit InstallationWARNING Shock Hazard Wiring - GeneralWARNING Lethal Voltage CAUTION Equipment DamageConductor Termination Overcurrent ProtectionCAUTION Equipment Damage See Figure 3-14 on page 3-15 for the location of these terminalsGrounding Wire Gauge and Torque RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsFigure 3-11 Chassis Ground Bar TB1 AC Connections Wiring - SpecificTo connect the main inverter to AC interface/transformer assembly CAUTION Equipment DamageTransformer Enclosure Figure 3-13 Tie-wraps on the AC Sense HarnessC phase A phaseB phase Figure 3-15 AC Terminal Connections in the Main Inverter EnclosureCAUTION Equipment Damage To connect the utility service to AC Interface EnclosureS1-6T3 C Phase terminal S1-2T1 A Phase terminalS1-4T2 B Phase terminal TB6 Neutral Ground TB2 Figure 3-18 AC Terminal Connections from the UtilityFigure 3-19 PV Array Cable Routing and Terminations PV Array ConnectionsPC Connection Methods PC CommunicationsTo connect a personal computer using the POTS Connection Establishing a POTS ConnectionEstablishing an Ethernet LAN Connection Establishing Wireless ConnectionTo connect a personal computer using the GSM Wireless modem To connect a personal computer using the Ethernet LAN ConnectionIf connecting the PC directly to the inverter Direct ConnectionInstallation Figure 3-22 Direct Connect Installation3-24 152315 Rev C4 Verification WARNING Electrocution Hazard Verification Procedure SummaryInspect the following items prior to completion of the installation WARNING Shock HazardVisual Inspection of Electrical Connections Visual Inspection of Mechanical ConnectionsTo perform a visual inspection of the PV100S mechanical connections To perform a visual inspection of the PV100S electrical connectionsCorrective Action Visual Inspection, Isolation Transformer Wye/WyeTo perform a visual inspection of the Isolation Transformer Wye/Wye Perform after initial inspection if requiredAppendix A contains useful schematics to aid with installation A SchematicsThis page intentionally left blank Schematics152315 Rev C Schematics Figure A-1 Electrical Diagram sampleAppendix A 152315 Rev CSchematics Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1152315 Rev C Appendix ASchematics Appendix A152315 Rev C Schematics Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3152315 Rev C Appendix ASchematics Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1Appendix A 152315 Rev CSchematics 152315 Rev CAppendix A Schematics Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3Appendix A 152315 Rev CThis page was intentionally left blank SchematicsA-10 152315 Rev CIndex Page Page 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct Xantrex Technology Inc152315 Rev C Printed in USA