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Xantrex Technology PV100S-480 Equipment Required, Unloading, WARNING Heavy Equipment

Models: PV100S-480

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Equipment Required

Installation

Equipment Required

The following is a list of required tools and equipment to aid in the installation of the PV100S. This list is not a comprehensive list, but is intended to help identify the minimum recommended tools and equipment used during the installation.

•Forklift (26" minimum fork span) and/or pallet jack

•Claw hammer or pry bar

•Standard and metric socket set

•Standard and metric wrench set

•Standard Allen® Hex wrenches (5/16 and 7/16)

•Large slip-joint pliers

•Standard and Phillips screwdrivers

•Torque wrench with 0 - 600 in-lbs minimum range

•Appropriate voltage meter (600 Vac and DC rated, minimum)

•Phase rotation meter (600 Vac rated, minimum)

•Hammer drill and masonry bits

•Trade-size conduit knock-out set

Unloading

The PV100S is shipped partially assembled in two separate shipping crates and one cardboard box.

❐One crate is the main inverter and is marked "1-152311-01".

❐The other crate is the AC Interface Enclosure and transformer assembly and is marked "1-152378-01" (208 Vac) or "1-152324-01" (480 Vac).

❐The cardboard box contains one of the three remote connection kits:

•POTS Connection 1-152674-01,

•Wireless Connection 1-152659-01, or

•Ethernet Connection 1-152658-01.

WARNING: Heavy Equipment

The main inverter weighs approximately 1000 lbs. Both versions (208 Vac and 480 Vac) of the AC Interface Enclosure and transformer assembly weigh approximately 1400 lbs. Attempting to lift the equipment by other than the recommended lifting points may damage the equipment or present a personnel safety hazard and void the warranty. Keep all the doors closed and latched when moving the enclosures. Leaving the door latches unsecured may result in damage to the unit and void the warranty.

3–2	152315 Rev C

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Xantrex Technology PV100S-480 installation manual Equipment Required, Unloading, WARNING Heavy Equipment

Contents

PV100S-208 PV100S-480 Planning and Installation ManualPV100S 100 kW Grid-Tied Photovoltaic Inverter Page Planning and Installation Manual PV100S 100 kW Grid-Tied Photovoltaic InverterNotice of Copyright About XantrexTrademarks DisclaimerScope About This ManualPurpose AudienceConventions Used Abbreviations and Acronyms Related InformationPage WARNING Shock Hazard Important Safety InstructionsSAVE THESE INSTRUCTIONS - DO NOT DISCARD WARNING Lethal VoltageSafety Equipment General Safety PrecautionsPersonal Safety Wiring RequirementsCAUTION Fire Hazard WARNING Shock Hazard Operational Safety ProceduresLockout and Tag To isolate the PV100S De-Energize/Isolation ProcedureInterconnection Standards Compliance Page 2 Planning Contents1 Introduction 4 Verification 3 InstallationA Schematics Verification Procedure SummaryTables Page Figures Figure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-18 Figure 3-19 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-19 Figure 3-20 Telephone Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-21 Figure 3-21 RS232/FO Converter Kit Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-23 Figure 3-22 Direct Connect Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-24 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-4 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-5 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-6 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-7 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - - A-8 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - - A-9 1 Introduction Description of the PV100S 60 ¼ 150.5 cm Figure 1-1 Dimensions Not to scale49 7/8 124.8 cm 59 ¼ 148 cmCAUTION Equipment Damage System SpecificationsElectrical Specifications Over Voltage, Under Voltage and Frequency RangesUtility Side Isolation Transformer Requirements System Ground RequirementsSystem Neutral Requirements CAUTION Equipment DamageIn front of access doors 36 in 91 cm Environmental SpecificationsTable 1-3 Environmental Specifications In front of access panels 36 in 91 cmMain Enclosure Door Interlock Switch Operator Interface ControlsWARNING Shock Hazard On/Off SwitchFigure 1-3 On/Off Switch WARNING Shock HazardCommunication Features AC and DC Disconnect SwitchesSystem Status and Fault Reporting Data LoggingCommunication Methods Universal Front Panel Control Unit UFCUPC Connection Methods Figure 1-7 POTS Access POTS AccessWireless Access Figure 1-9 Ethernet LAN Access Ethernet LAN AccessDirect Access Figure 1-10 Direct Access2 Planning Overview of PV100S Installation WARNING Shock HazardVentilation and Serviceability Requirements PV PlanningCommunication Requirements Ground RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsWARNING Lethal Voltage Electrical Diagrams and SchematicsCAUTION Equipment Damage Model PV100S-480Layout Options Figure 2-1 PV100S Layout Option AMinimum Dimension of Base Approximately 9 ft by 7 ft 2.7 m x 2.1 m Figure 2-2 PV100S Layout Option BConduit Penetration Figure 2-3 Conduit Entry Figure Reference2 5 cm 6 15 cm 6 15 cm 2 5 cm 12 30 cm6 15 cm 12 30 cmFigure 2-8 Communications Enclosure Conduit Entry, Bottom Side Figure 2-6 AC Interface Enclosure Conduit Entry, Left SideFigure 2-7 DC Interface Enclosure, Bottom Side To calculate the proper conduit size Conductor and Conduit SizingCAUTION Equipment Damage Step 1. Determine the required cable ampacityStep 4. Size the conduit Sense/Control WiresStep 3. Size the cable DLO 3/0 AWG Cable5/8 1.5 cm x4 Anchoring the PV100S29 73.7 cm 16 ¼ 40.6 cm63.5 cm ¾ 1.9 cm x6 Figure 2-10 AC Interface/Transformer Anchor Bolt Pattern Not to Scale17 ½73.7 cm 44 cm Planning3 Installation WARNING Heavy Equipment Equipment RequiredUnloading CAUTION Equipment Damage Moving the PV100SUnpacking the PV100S To move the PV100S while it is still inside the shipping cratesTo move the PV100S using a forklift Removing the Pallet and Moving the PV100S CAUTION Equipment DamageLift Here Lift HereMounting and Anchoring the Units To mount and anchor the PV100SInstallation Opening or Closing Access DoorsFigure 3-4 Inverter Enclosure Access Doors To lock or unlock the front door on the main inverterFigure 3-5 AC Interface Access Door To Open Access DoorTo Close Access Door To Open Access DoorInstallation Figure 3-7 Transformer Access PanelsFigure 3-8 Inductor Access Panels Transformer Access PanelConduit Installation To install the conduitsWARNING Lethal Voltage Wiring - GeneralWARNING Shock Hazard CAUTION Equipment DamageCAUTION Equipment Damage Overcurrent ProtectionConductor Termination See Figure 3-14 on page 3-15 for the location of these terminalsWire Gauge and Torque Requirements GroundingFigure 3-11 Chassis Ground Bar TB1 System Neutral RequirementsUtility Side Isolation Transformer Requirements To connect the main inverter to AC interface/transformer assembly Wiring - SpecificAC Connections CAUTION Equipment DamageFigure 3-13 Tie-wraps on the AC Sense Harness Transformer EnclosureB phase A phaseC phase Figure 3-15 AC Terminal Connections in the Main Inverter EnclosureTo connect the utility service to AC Interface Enclosure CAUTION Equipment DamageS1-4T2 B Phase terminal TB6 Neutral Ground TB2 S1-2T1 A Phase terminalS1-6T3 C Phase terminal Figure 3-18 AC Terminal Connections from the UtilityPV Array Connections Figure 3-19 PV Array Cable Routing and TerminationsPC Communications PC Connection MethodsEstablishing a POTS Connection To connect a personal computer using the POTS ConnectionTo connect a personal computer using the GSM Wireless modem Establishing Wireless ConnectionEstablishing an Ethernet LAN Connection To connect a personal computer using the Ethernet LAN ConnectionDirect Connection If connecting the PC directly to the inverter3-24 Figure 3-22 Direct Connect InstallationInstallation 152315 Rev C4 Verification Inspect the following items prior to completion of the installation Verification Procedure SummaryWARNING Electrocution Hazard WARNING Shock HazardTo perform a visual inspection of the PV100S mechanical connections Visual Inspection of Mechanical ConnectionsVisual Inspection of Electrical Connections To perform a visual inspection of the PV100S electrical connectionsTo perform a visual inspection of the Isolation Transformer Wye/Wye Visual Inspection, Isolation Transformer Wye/WyeCorrective Action Perform after initial inspection if requiredA Schematics Appendix A contains useful schematics to aid with installation152315 Rev C This page intentionally left blankSchematics Appendix A Figure A-1 Electrical Diagram sampleSchematics 152315 Rev C152315 Rev C Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1Schematics Appendix A152315 Rev C SchematicsAppendix A 152315 Rev C Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3Schematics Appendix AAppendix A Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1Schematics 152315 Rev CAppendix A Schematics152315 Rev C Appendix A Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3Schematics 152315 Rev CA-10 SchematicsThis page was intentionally left blank 152315 Rev CIndex Page Page 152315 Rev C Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct Printed in USA