York YK M3 M3 G4 THRU YK S6 S4 J2, YK LB LB G4 THRU YK SE SC J4 operation manual Vacuum Testing

Models: YK M3 M3 G4 THRU YK S6 S4 J2, YK LB LB G4 THRU YK SE SC J4 YK M3 M3 G4

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VACUUM TESTING

TABLE 3 – SYSTEM PRESSURES

*GAUGE

 

ABSOLUTE

 

BOILING

 

 

 

 

INCHES OF

 

 

 

TEMPERATURES

MERCURY (HG)

 

MILLIMETERS

 

OF

BELOW ONE

PSIA

OF MERCURY

MICRONS

WATER

STANDARD

 

(HG)

 

°F

ATMOSPHERE

 

 

 

 

 

 

 

 

 

 

 

 

 

0

14.696

760.

760,000

212

 

 

10.24"

9.629

500.

500,000

192

 

 

22.05"

3.865

200.

200,000

151

 

 

25.98"

1.935

100.

100,000

124

 

 

27.95"

.968

50.

50,000

101

 

 

28.94"

.481

25.

25,000

78

 

 

29.53"

.192

10.

10,000

52

 

 

29.67"

.122

6.3

6,300

40

 

 

29.72"

.099

5.

5,000

35

 

 

29.842"

.039

2.

2,000

15

 

 

29.882"

.019

1.0

1,000

+1

 

 

29.901"

.010

.5

500

–11

29.917"

.002

.1

100

–38

29.919"

.001

.05

50

–50

29.9206"

.0002

.01

10

–70

29.921"

0

0

0

 

 

 

 

 

 

 

 

 

 

*One standard atmosphere

= 14.696 PSIA

NOTES: PSIA

= Lbs. per sq. in. gauge pressure

 

=

760 mm Hg. absolute pressure at 32°F

 

= Pressure above atmosphere

 

=

29.921 inches Hg. absolute at 32°F

PSIA

= Lbs. per sq. in. absolute pressure

 

 

 

= Sum of gauge plus atmospheric pressure

VACUUM TESTING

After the pressure test has been completed, the vacuum test should be conducted as follows:

1.Connect a high capacity vacuum pump, with indi- cator, to the system charging valve as shown in Fig. 22 and start the pump. (See “Vacuum Dehydra- tion”.)

2.Open wide all system valves, including the purge and gauge valves. Be sure all valves to the atmo- sphere are closed.

3.Operate the vacuum pump in accordance with VACUUM DEHYDRATION until a wet bulb tempera- ture of +32°F or a pressure of 5 mm Hg is reached. See Table 3 for corresponding values of pressure.

4.To improve evacuation circulate hot water (not to exceed 125°F) through the cooler and condenser tubes to thoroughly dehydrate the shells. If a source of hot water is not readily available, a portable wa- ter heater should be employed. DO NOT USE STEAM. A suggested method is to connect a hose between the source of hot water under pressure and the cooler head drain connection, out the cooler

vent connection, into the condenser head drain and out the condenser vent. To avoid the possibility of causing leaks, the temperature should be brought up slowly so that the tubes and shell are heated evenly.

5.Close the system charging valve and the stop valve between the vacuum indicator and the vacuum pump. Then disconnect the vacuum pump leaving the vacuum indicator in place.

6.Hold the vacuum obtained in Step 3 in the system for 8 hours; the slightest rise in pressure indicates a leak or the presence of moisture, or both. If, after 8 hours the wet bulb temperature in the vacuum indicator has not risen above 40°F or a pressure of 6.3 mm Hg, the system may be considered tight.

NOTE: Be sure the vacuum indicator is valved off while holding the system vacuum and be sure to open the valve between the vacuum indicator and the system when checking the vacuum after the 8 hour period.

7.If the vacuum does not hold for 8 hours within the limits specified in Step 6 above, the leak must be found and repaired.

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YORK INTERNATIONAL

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York YK M3 M3 G4 THRU YK S6 S4 J2, YK LB LB G4 THRU YK SE SC J4 operation manual Vacuum Testing

FAQ

What is the purpose of vacuum testing?

The purpose of vacuum testing is to ensure the system is free from leaks and moisture, which could affect its performance.

How long should the vacuum be held in the system?

The vacuum obtained in the system should be held for 8 hours to check for any rise in pressure, indicating a leak or moisture presence.

Can hot water be used for the vacuum test?

Yes, hot water not to exceed 125F can be circulated through the cooler and condenser tubes to dehydrate the shells.