Lincoln Electric SVM208-A service manual Wiring Diagram Bulldog

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G-2

ElEcTrical DiaGramS

G-2

WiriNG DiaGram - cOmplETE machiNE - (l15064)

 

 

 

 

 

 

WIRING DIAGRAM - BULLDOG 140

 

 

 

 

 

 

 

 

 

 

205

 

)-(

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

D3

 

 

 

ROTOR

 

 

 

 

 

 

 

 

 

 

(+)

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIELD

 

 

 

 

 

 

 

 

 

 

200C

 

3.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(+)

 

202

202C

202A

+

7

 

 

 

 

 

 

 

 

 

 

 

HOUR

200A

100 W

 

 

 

 

 

 

 

 

 

 

7

D2

(+)

C1

 

 

SLIP

 

 

 

 

 

 

 

 

 

METER

 

OUTPUT

202B

 

 

 

 

 

 

 

 

 

 

 

 

RHEOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)-(

 

 

201C

600 µFD

 

 

RINGS

 

 

 

 

 

 

 

 

 

201B

 

 

 

 

201

201D

201A

-

9

 

 

 

 

 

 

 

 

 

)-(

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

GND-C GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND-F

 

 

GENERATOR

 

 

 

 

 

 

 

 

 

 

 

GROUND STUD ON

 

 

 

 

 

205

 

 

 

 

 

 

 

 

 

 

201B

CONTROL PANEL FRONT

 

 

 

 

 

 

SUPPORT

 

 

 

 

 

 

 

 

 

 

CB1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRAME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND-H

 

 

 

 

 

 

 

 

 

 

 

20A

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

3

 

3

 

 

3B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

5

5A

 

 

GND-E

SILVER

J5

J6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

120 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5B

 

 

240 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

NEUTRAL STUD

 

 

 

 

 

 

 

 

 

 

ENGINE WIRING

 

 

 

 

 

 

CB1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON CONTROL

6A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

PANEL BOTTOM

20A

 

6B

 

 

 

 

 

 

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAG

 

 

RUN/STOP

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOW OIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FOOT

 

 

W1

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

SWITCH

 

 

 

 

 

W1A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REACTOR L1

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W2

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L15064

A

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

BullDOG® 140

Page 99 Page 101
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Page 99 Page 101
Contents Bulldog Safety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burn Can be dangerousCylinder may explode if damaged Welding and Cutting Sparks can cause fire or explosionIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Bulldog 140 K2708-1Safety Precautions Location and VentilationStoring Engine Exhaust can killPRE-OPERATION Engine Service StackingTilting OILWelding Cable Connections Electrical Output CONNEC- TionsTable A.1 Recommended Welding Cable Size and Length Auxiliary Power Receptacles Cable InstallationElectrical Connections Plugs and HAND-HELD EquipmentPremises Wiring Circuit BreakersAtion. do not RUN These BulldogTable of Contents Operation Section Operation WELDER/GENERATOR Controls LimitationsOutput Panel Controls Engine Operation Gasoline Engine ControlsBefore Starting the Engine Starting the EngineGenerator Operation Table B.1 Generator Power Applications Welding Operation Control Function / OperationMaterial Thickness Electrode Type Size Setting Welding GuidelinesStick Welding Learning To Stick WeldWhat Happens in the Arc? Correct Welding Position Side viewPractice Use the followingDo the following Butt JointsFillet Joints PenetrationVertical-Up Welding Vertical-Down WeldingHow to Hardface the Sharp Edge Metal to Ground Wear Overhead WeldingWelding Sheet Metal Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationLow Hydrogen Group AWS E7018 High-Speed Group AWS E6013Out-of-Position Group AWS E6011 Bulldog Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Table of Contents Maintenance Section Maintenance Engine Maintenance Routine and Periodic MaintenanceLocation Engine Adjustments Return to Section TOC To Section TOCSpark Plug Service Table D.1 Engine Maintenance PartsOperational Clearance GENERATOR/WELDER Maintenance Screws BrushesFigure D.7. Major Component Locations Bulldog 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation ENGINE, EXCITATION, Rotor StatorRotor Field Feedback Auxiliary Power Figure E.3 Rotor Field Feedback and Auxiliary PowerAuxiliary Power Overcurrent Protection Weld Winding and Reactor1TABLE of Contents Troubleshooting and Repair F-1 Troubleshooting and Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Electric Authorized Field Ser vice Facility Perform the Rotor Voltage TestProblems Symptoms Troubleshooting and Repair Perform Field Diode Test Engine Problems Troubleshooting and Repair Engine Throttle Adjustment Test Bulldog Test Description Rotor Voltage TestMaterials Needed Rotor Voltage Test ProcedureLead 200A Connection Ground Stud Field Diode Bridge Test Field Diode Bridge Test + ~Rotor Flashing Circuit Test Rotor Flashing Circuit Test Figure F.3 Brush Holder Leads 201- and 202B +Moving Parts can injure Bulldog Rotor Resistance Test Rotor Resistance Test Cable TIE Brushes Figure F.6 Brushes Retained with Cable TIEBulldog Engine Throttle Adjustment Test ROBIN/SUBARU Engine Engine Throttle Adjustment Test ROBIN/SUBARU EngineStrobe-tach Method Frequency Counter MethodHigh Speed Stop Screw Scope Settings Normal Open Circuit Voltage Waveform 115VAC Supply High Idle no LoadMachine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 23 VAC Brush Removal and Replacement Brush Removal and Replacement Cable TIE BrushesReturn to Section Return to Section TOC Bulldog Rheostat Removal and Replacement Rheostat Removal and Replacement Figure F.11 Rheostat RemovalCapacitor AND/OR Diode Bridge Removal and Replacement Procedure Capacitor Removal and Replacement Removal and ReplacementCapacitor AND/OR Diode Bridge Procedure Field Diode Bridge Removal and Replacement Figure F.13 Field Diode Bridge LocationBulldog STATOR/ROTOR Removal and Replacement InstructionsSTATOR/ROTOR Removal and Replacement GeneratorengineFigure F.15 Generator Components Troubleshooting and Repair Stator Removal Procedure Figure F.16 Output Lead Location TIE Wrap TerminalsThru Bolts Support NutsRotor Removal Procedure Reassembly ProcedureFigure F.19 Checking ROTOR-STATOR AIR GAP Auxiliary Power Receptacle OUTPUT1 Retest After RepairEngine Output WELDER/GENERATOR OUTPUT1Bulldog Table of Contents Diagram Section Wiring Diagram Bulldog S28101
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