DCS 500 manual Safety Instructions

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Safety Instructions

General warning: this symbol warns you of non- electrical risks and dangers which may result in seri- ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad- jacent to this symbol describes how risks of this kind may be avoided.

When thyristor power converters are in use, the electric motors, power transmission elements and the driven machines are work- ing in an extended operating range, which means they have to cope with a relatively high loading.

You should have made sure that all units, devices and appli- ances used are actually suitable for this higher loading.

If you have to operate the thyristor power converter at a rated motor voltage and/or a rated motor current significantly below the figures stated in the thyristor power converter's output data, you must take appropriate precautionary measures to protect the unit against overspeed, overload, breakage, etc., by modifying the software or hardware appropriately.

For insulation testing, you must disconnect all cables from the thyristor power converter. You should avoid operating your unit at values other than the rated data. Non-compliance with these instructions may cause lasting damage to the thyristor power converter.

The thyristor power converter possesses a number of automatic reset functions. When these functions are executed, the unit will be reset after an error and will then resume operation. These functions should not be used if other units and devices are not suitable for an operating mode of this kind, or if their use might entail dangerous situations.

Warning of electrostatic discharge:

this symbol warns you against electrostatic discharges which may damage the unit. Where appropriate, the text printed next to this symbol describes how a risk of this kind may be avoided.

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DCS 500B / DCP 500B Operating Instructions

3ADW000055R0401_DCS500B_Operating Instruction_e_d

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Contents DCS 500B / DCF 500B DCP 500B How the DCS 500 Documentation System works Operating Instructions DCS 500B / DCP 500B Operating Instructions Safety Instructions OverviewSafety Instructions Mains connection Emergency Stop buttons Intended use Contents Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions Target group How to use this manualContents of this manual Associated publicationsIncoming inspection Storage and transportRating plate Recommended motor voltages and field voltages General notesHow this chapter is structured = Line voltageMethod of functioning of the binary inputs DI5, DI7 and DI8 Symbols for enabling / disabling the reference System-dependent planningSymbol for displaying parameter values or connections Symbol for measuring physical variablesPreparatory work Scaling intra-unit signals 519 518 = 500 V fixed! rated power converter voltageSet this only for units of the DCP 500 series 11202 = Save MOT1 SETPresetting the field supply unit 1305 = Field current for Under-excitation signalIV a 2 Adjusting the current controller 1201 = 3 Panel display ARM. AutotuningDCS 500B / DCP 500B Operating Instructions IV a 2 Speed feedback balancing Only when the e.m.f. signal is being used as speed feedback Balancing the field supply unit and the e.m.f. controller Continue with ChapterField weakening control with setting range 1 If the field time constant is not known 1204 = 1205 =11209 = 1004 = 1201 = 0 Panel display not Activated 11202 = Save MOT1 SET1002 = 1009 = 1010 =Proceed as described in 1. / 2. / 3. above 11003= decrease so that motor voltage is 70% = decrease so that motor voltage is 40%Only if analog tacho is used as speed feedback 12516 = increase slowly up to 20000 =100 % speed408 = desired response behaviour of controller 1708 = 0,1 s 1709 = 0,1 s1204 POT1 = 10%...20% max. speed 1008 = desired response behaviour of controller1204 = 1205 = Presetting the 3-phase field supply unit DCF 50xB 3602 = 1201 = 5Panel display FEX2/3 Autotuning3601 = 3603 =1201 = 4Panel display ARM. MAN. Tuning ⇒ CDP 310 or CDP ⇒ CDPStart Mode ID-NUMBER Total 1 DrivesACT Panel FunctionsPAR Drive Mode Pin/Parameter Selecting and Changing of ValueTo enter the Parameter Mode ValueSaving of the Parameters to backup memory BackupstoremodeFault Resetting Reset Display ModeFault History Display Uploading and Downloading of Parameters UPLOAD/DOWNLOAD DCSDCS 500B / DCP 500B Operating Instructions IV a 3 Setting of the Display Contrast Full Name of output pinsDisplay Mode release key Selecting output pins Drive Mode Running the Drive Operational Com- mand KeysTo exit the Reference Setting Speed Reference Setting for the DriveTo enter the Reference Setting ModeSignals and Troubleshooting Display of status, alarm and fault signalsStarting errors E General messagesFault Signals F Auxil. undervoltageConv.fan curr.fault Earth faultMotor 1 overtemp P418 SDCS-IOB-3, SDCS-POWNected Ext.Overvolt.FaultLocal & discon Limited by the activation of a free wheeling CircuitField ex.1 comerror Mains overvoltageCheck Parameters of Field Exciter Arm. curent ripple No main cont. ack See Fault Code FNo ext. FAN ack Field ex.1 not OKIV a 4 Reversal Fault Current DifferenceCheck See Fault Code F 105 Conv. overtemp Alarm Signals a103 Motor 1 temp. alarm 101 Start inhibition118 108110 120129 127128 130137 134136 138At Macro x, macro-specific links or function Status Signals 11201Backupstoremode 11203 Fexcstatus11204 11205DCF 500B IV a a IV a a 055R0401A2440000