DCS 500 manual Preparatory work

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Chapter 2 - Start-Up Instructions

2.1 Preparatory work

Check the unit for damage in transit or other damage.

Install and wire unit; connect all inputs and outputs required.

Proceed in the same way for the field supply unit as well.

Check whether protective measures, earthing, screening, etc. have been taken in accordance with the system conditions involved.

Check the rated value of the supply voltage for the electronics and the fan:

matching transformer necessary when:

-electronics supply is not equal to 115 V/230 V

-single-phase-fan supply is not equal to 230 V

-three-phase-fan supply is not within the range of 400 V .... 690 V.

Check the rated value of the supply voltage for the armature-circuit converter's power section; the particulars given on the rating plate must be > than the rated line voltage.

If this condition is not satisfied, then the following applies:

-use an isolating transformer, or

-use a suitable unit.

Check the rated value of the supply voltage for the field supply unit. (Particulars on rating plate > rated line voltage?

Is an auxiliary transformer or perhaps a series resistor necessary?)

Check the wiring, fusing, the cross-sectional areas of the cables.

Provide an option for switching binary inputs X6: 7 and X6: 8.

Check the system's EMERGENCY STOP for proper functioning! Set the system-side monitoring functions, and activate them. Check whether auxiliaries, such as motor fans or unit fans, function properly; while doing this, also check for correct direction of rota- tion and voltage level as well!

DCS 500B / DCP 500B Operating Instructions

IV A 2 - 5

3 A D W 0 0 0 0 5 5 R 0 4 0 1 _ D C S 5 0 0 B _ O p e r a t i n g I n s t r u c t i o n _ e _ d

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Contents DCS 500B / DCF 500B DCP 500B How the DCS 500 Documentation System works Operating Instructions DCS 500B / DCP 500B Operating Instructions Overview Safety InstructionsSafety Instructions Mains connection Emergency Stop buttons Intended use Contents Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions Contents of this manual How to use this manualTarget group Associated publicationsRating plate Incoming inspectionStorage and transport How this chapter is structured General notesRecommended motor voltages and field voltages = Line voltageMethod of functioning of the binary inputs DI5, DI7 and DI8 System-dependent planning Symbols for enabling / disabling the referenceSymbol for measuring physical variables Symbol for displaying parameter values or connectionsPreparatory work Scaling intra-unit signals Set this only for units of the DCP 500 series 518 = 500 V fixed! rated power converter voltage519 11202 = Save MOT1 SET1305 = Field current for Under-excitation signal Presetting the field supply unitIV a 2 1201 = 3 Panel display ARM. Autotuning Adjusting the current controllerDCS 500B / DCP 500B Operating Instructions IV a 2 Speed feedback balancing Only when the e.m.f. signal is being used as speed feedback Continue with Chapter Balancing the field supply unit and the e.m.f. controllerField weakening control with setting range 1 11209 = If the field time constant is not known1204 = 1205 = 1002 = 1201 = 0 Panel display not Activated 11202 = Save MOT1 SET1004 = 1009 = 1010 == decrease so that motor voltage is 70% 11003Proceed as described in 1. / 2. / 3. above = decrease so that motor voltage is 40%12516 = increase slowly up to 20000 =100 % speed Only if analog tacho is used as speed feedback1204 POT1 = 10%...20% max. speed 1708 = 0,1 s 1709 = 0,1 s408 = desired response behaviour of controller 1008 = desired response behaviour of controller1204 = 1205 = Presetting the 3-phase field supply unit DCF 50xB 3601 = 1201 = 5Panel display FEX2/3 Autotuning3602 = 3603 =1201 = 4Panel display ARM. MAN. Tuning ⇒ CDP ⇒ CDP 310 or CDPID-NUMBER Total 1 Drives Start ModePanel Functions ACTPAR Pin/Parameter Selecting and Changing of Value Drive ModeValue To enter the Parameter ModeBackupstoremode Saving of the Parameters to backup memoryDisplay Mode Fault Resetting ResetFault History Display DCS Uploading and Downloading of Parameters UPLOAD/DOWNLOADDCS 500B / DCP 500B Operating Instructions IV a 3 Display Mode release key Setting of the Display ContrastFull Name of output pins Selecting output pins Drive Mode Operational Com- mand Keys Running the DriveTo enter the Reference Setting Speed Reference Setting for the DriveTo exit the Reference Setting ModeDisplay of status, alarm and fault signals Signals and TroubleshootingGeneral messages Starting errors EAuxil. undervoltage Fault Signals FMotor 1 overtemp Conv.fan curr.faultEarth fault SDCS-IOB-3, SDCS-POW P418Local & discon Ext.Overvolt.FaultNected Limited by the activation of a free wheeling CircuitCheck Parameters of Field Exciter Field ex.1 comerrorMains overvoltage Arm. curent ripple No ext. FAN ack See Fault Code FNo main cont. ack Field ex.1 not OKIV a 4 Current Difference Reversal Fault103 Motor 1 temp. alarm Alarm Signals aCheck See Fault Code F 105 Conv. overtemp 101 Start inhibition110 108118 120128 127129 130136 134137 138At Macro x, macro-specific links or function 11201 Status SignalsBackupstoremode Fexcstatus 1120311205 11204DCF 500B IV a a IV a a 055R0401A2440000