DCS 500 manual General notes, How this chapter is structured, = Line voltage

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UF = Line voltage * 1.35

UF = Line voltage * 0.5 ... 1.1

UF = Line voltage * 0.6 ... 0.8

UF = Line voltage * 0.9

Chapter 2 - Start-Up Instructions

General notes

CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled "Safety Instructions")!

How this chapter is structured

For better understanding the individual steps of start-up work are distinguished by a) frames without any additional marking on the left side:

These steps of start-up work must always be performed (= mandatory start-up work)!

Example:

522 = GERMAN [Only with the SDCS-CON-2 control board & the CDP 312 panel!]

Activates German texts on the display ...........

b) frames with marking on the left side („columns“ shaded in grey):

These steps of start-up work have to be performed only when the condition stated (as heading) applies to the selected drive configuration! After this work has been completed, the mandatory start-up work has to be continued.

Example:

Only when connection diagram 1 (Appendix A) is being used!

906 = 12502

Function „EMERGENCY STOP“ de-activated ............

Recommended motor voltages and field voltages

•Motor voltage UA when the following units are used

DCS 501B / DCP 501B:	UAmax	= Line voltage * 1.16	(2- quadrant unit)
DCS 502B / DCP 502B:	UAmax	= Line voltage * 1.05	(4- quadrant unit)

•Field voltage UF (= max. output voltage) when the following is being used

SDCS-FEX-1:

If there is a divergence of more than 10 % between the field supply unit's output

voltage and the rated field voltage UFrated stated on the motor's rating plate, then the connecting voltage UN should be reduced, using a matching transformer or a series

resistor Rv:Rv = (0.9 * UN - UF) / IFIF = Rated field current

(Note: also suitable for fine-balancing the maximum motor voltage)

•Field voltage UF when the following is being used SDCS-FEX-2 /

DCF 503 / DCF 504:

•Field voltage UF when the following is being used

DCF 501B / DCF 502B:

Maximally possible output voltage UAmax using

DCF 501B / DCF 502B:

DCS 500B / DCP 500B Operating Instructions

IV A 2 - 1

3ADW000055R0401_DCS500B_Operating Instruction_e_d

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Contents DCS 500B / DCF 500B DCP 500B How the DCS 500 Documentation System works Operating Instructions DCS 500B / DCP 500B Operating Instructions Overview Safety InstructionsSafety Instructions Mains connection Emergency Stop buttons Intended use Contents Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions Contents of this manual How to use this manualTarget group Associated publicationsStorage and transport Incoming inspectionRating plate How this chapter is structured General notesRecommended motor voltages and field voltages = Line voltageMethod of functioning of the binary inputs DI5, DI7 and DI8 System-dependent planning Symbols for enabling / disabling the referenceSymbol for measuring physical variables Symbol for displaying parameter values or connectionsPreparatory work Scaling intra-unit signals Set this only for units of the DCP 500 series 518 = 500 V fixed! rated power converter voltage519 11202 = Save MOT1 SET1305 = Field current for Under-excitation signal Presetting the field supply unitIV a 2 1201 = 3 Panel display ARM. Autotuning Adjusting the current controllerDCS 500B / DCP 500B Operating Instructions IV a 2 Speed feedback balancing Only when the e.m.f. signal is being used as speed feedback Continue with Chapter Balancing the field supply unit and the e.m.f. controllerField weakening control with setting range 1 1204 = 1205 = If the field time constant is not known11209 = 1002 = 1201 = 0 Panel display not Activated 11202 = Save MOT1 SET1004 = 1009 = 1010 == decrease so that motor voltage is 70% 11003Proceed as described in 1. / 2. / 3. above = decrease so that motor voltage is 40%12516 = increase slowly up to 20000 =100 % speed Only if analog tacho is used as speed feedback1204 POT1 = 10%...20% max. speed 1708 = 0,1 s 1709 = 0,1 s408 = desired response behaviour of controller 1008 = desired response behaviour of controller1204 = 1205 = Presetting the 3-phase field supply unit DCF 50xB 3601 = 1201 = 5Panel display FEX2/3 Autotuning3602 = 3603 =1201 = 4Panel display ARM. MAN. Tuning ⇒ CDP ⇒ CDP 310 or CDPID-NUMBER Total 1 Drives Start ModePanel Functions ACTPAR Pin/Parameter Selecting and Changing of Value Drive ModeValue To enter the Parameter ModeBackupstoremode Saving of the Parameters to backup memoryDisplay Mode Fault Resetting ResetFault History Display DCS Uploading and Downloading of Parameters UPLOAD/DOWNLOADDCS 500B / DCP 500B Operating Instructions IV a 3 Full Name of output pins Setting of the Display ContrastDisplay Mode release key Selecting output pins Drive Mode Operational Com- mand Keys Running the DriveTo enter the Reference Setting Speed Reference Setting for the DriveTo exit the Reference Setting ModeDisplay of status, alarm and fault signals Signals and TroubleshootingGeneral messages Starting errors EAuxil. undervoltage Fault Signals FEarth fault Conv.fan curr.faultMotor 1 overtemp SDCS-IOB-3, SDCS-POW P418Local & discon Ext.Overvolt.FaultNected Limited by the activation of a free wheeling CircuitMains overvoltage Field ex.1 comerrorCheck Parameters of Field Exciter Arm. curent ripple No ext. FAN ack See Fault Code FNo main cont. ack Field ex.1 not OKIV a 4 Current Difference Reversal Fault103 Motor 1 temp. alarm Alarm Signals aCheck See Fault Code F 105 Conv. overtemp 101 Start inhibition110 108118 120128 127129 130136 134137 138At Macro x, macro-specific links or function 11201 Status SignalsBackupstoremode Fexcstatus 1120311205 11204DCF 500B IV a a IV a a 055R0401A2440000