TDK 750W, 1500W technical manual Maintenance

Page 79

CHAPTER 9 MAINTENANCE

9.1 INTRODUCTION

This Chapter provides information about maintenance, calibration and troubleshooting.

9.2 UNITS UNDER WARRANTY

Units requiring repair during the warranty period should be returned to a TDK-Lambda Americas Inc. authorized service facility. Refer to the addresses listing on the back cover of this User’s Manual. Un- authorized repairs performed by other than the authorized service facilities may void the warranty.

9.3 PERIODIC MAINTENANCE

No routine maintenance of the power supply is required except for periodic cleaning. To clean, disconnect the unit from the AC supply and allow 30sec. For discharging internal voltages. The front panel and the metal surfaces should be cleaned using a mild solution of detergent and water. The solution should be applied onto a soft cloth, and not directly to the surface of the unit. Do not use aromatic hydocarbons or chlorinated solvents for cleaning. Use low pressure compressed air to blow dust from the unit.

9.4 ADJUSTMENTS AND CALIBRATION

No internal adjustment or calibration is required. There is NO REASON to open the power supply cover.

9.5 PARTS REPLACEMENT AND REPAIRS

As repairs are made only by the manufacturer or by authorized service facilities, no parts replacement information is provided in the manual. In case of failure, unusual or erratic operation of the unit, con- tact a TDK-Lambda Americas Inc. sales or service facility nearest you. Please refer to the TDK- Lambda Americas Inc. sales offices addresses listing on the back cover of this User’s Manual.

9.6 TROUBLESHOOTING

If the power supply appears to be operating improperly, use the Troubleshooting Guide (Table 9-1) to determine whether the power supply, load or external control circuit are the cause.

Configure the power supply for basic front panel operation and perform the tests of Section 3.8 to de- termine if the problem is with the supply.

Table 9-1 provides the basic checks that can be performed to diagnose problems, with references to Sections of this User’s Manual for further information.

Table 9-1: Troubleshooting guide

SYMPTOM

CHECK

ACTION

REF

 

Is the AC power cord

Check continuity, replace if

3.7

No output. All displays and

defective?

necessary.

 

indicators are blank.

Is the AC input voltage

Check AC input voltage.

3.6

 

within range?

Connect to appropriate

3.7

 

 

voltage source.

 

Output is present momentarily

Does the AC source

Check AC input voltage.

3.6

but shuts Off quickly. The

voltage sag when load is

Connect to appropriate

 

display indicates “AC”.

applied?

voltage source.

 

Output is present momentarily

Is the power supply

Check if the positive or

3.9.6

but shuts off quickly.The

configured to Remote

negative load wire is loose.

3.9.8

display indicates “OUP”.

sense?

 

 

71

83-507-013 Rev. D

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Contents Genesystm 750W/1500W Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ………...……… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Programming OPTION………………………………… Trademark Information Limitation of WarrantyWarranty Service DisclaimerSafety Instructions Environmental Conditions SICHERHEITS-INSTALLATIONS Anweisungen Anderungen and Bauteileersatz Sicherheits-und WarnsymboleUmweltbedingungen General Description Features and optionsGeneral Information IntroductionParallel operation Multiple output power systemControl via the serial communication port Analog voltage programming and monitoringAccessories Chapter SpecificationsVout Supplemental Characteristics Genesystm 750W & 1500W Power Supplies Outline Drawings Initial Inspections InstallationGeneral Preparation for USERack Mount Slides optional AC Input Power ConnectionLOCATON, Mounting and Cooling AC Source RequirementsAC Input Cord AC Input Connector, 1500W modelsAC Input Connector, 750W models AC Input Wire Connection, 1500W modelsGeneral TURN-ON Checkout ProcedurePrior to Operation UVL Check Constant Voltage CheckConstant Current Check OVP CheckConnecting the Load AWG Wire terminationInductive loads Noise and Impedance EffectsMaking the load connections 6V to 60V Models 80V to 600V Models Wire terminal lug 2 placesLoad wires connection to the output connector Connecting single loads, remote sensing Connecting single loads, local sensing defaultConnecting multiple loads, radial distribution method Grounding outputs Multiple load connection with distribution terminalsLocal sensing Sense wiringOutput Terminal Grounding Local and Remote SensingRemote sensing 10.4 J2 sense connector technical informationFront Panel Controls and Indicators Front and Rear Panel Controls and ConnectorsAuxiliary Function Rear panel connections and controls Rear Panel Connections and ControlsRear Panel SW1 Setup Switch 1 SW1 position function Resetting the SW1 switchMaking J1 connections Rear Panel J1 Programming and Monitorng ConnectorLocal SignalEnain IfcomConstant Current Mode Constant Voltage ModeLocal Operation Automatic Crossover Setting the OVP levelResetting the OVP circuit Over Voltage Protection OVPOutput ON/OFF Control Output SHUT-OFF SO Control VIA Rear Panel J1 ConnectorUnder Voltage Limit UVL Foldback ProtectionCV/CC Signal ENABLE/DISABLE Control VIA Rear Panel J1 ConnectorPsok Signal Safe-start mode Over Temperature Protecton OTPLast Setting Memory Auto-restart modeSeries connection for increased output voltage Series OperationSeries connection for positive/negative output voltages Series connection for positive and negative output voltageParallel Operation Connection to the load Advanced parallel configurationSetting the units as Master or Slave Master and Slave units default operationCurrent display accuracy To release units from Slave modeAST OFF *OUT OFF Locked front panel DAISY-CHAIN ConnectionFront Panel Locking Unlocked front panelLOCAL/REMOTE Analog Indication Remote Analog ProgrammingRemote voltage programming connection DownRemote resistive programming Resisitive Programming of Output Voltage and Current LimitRemote Monitoring of Output Voltage and Current Configuration RS232 & RS485 Remote Control6 RS232/RS485 port in Local mode Rear Panel RS232/RS485 ConnectorFront panel in Remote mode MD Mode SRQ Retransmission MD Mode Option Factory Installed MD Mode DescriptionMD Mode enable Serial communication mode MD Mode SRQSingle power supply Connecting Power Supplies to RS232 or RS485 BUSCommunication Interface Protocol Command SET Description Error MessagesID Control Commands Initialization Control CommandsOutput Control Commands OUT? DVC?Filter FILTER?Global Output Commands Enable SRQ retransmission MD Mode Option Required Single Byte CommandsEnable MD Mode MD Mode Option Required Disable SRQ retransmission MD Mode Option RequiredAddressed commands without response Acknowledge SRQ Addressed commands with response Read registersPrint Power On Time Test if MD Mode is Installed1010 None Disable retransmission of SRQs by GEN750W models GEN1500W models Current programming range 10.6 Status Control Commands STATUS, Error and SRQ RegistersStatus Registers Conditional RegistersBIT Service Request Enable and Event RegistersFault Event Register Fault Enable RegisterStatus Event Register Status Enable RegisterSerial Communication Test SET-UP Power supply set-upCommunication Test PPM/C SpecificationsIsolated Analog Programming Option 1 0-5V/0-10V Option PN IS510Isolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance OUP Fuse Rating