Baldor MN850, Baldor manual Section General Information, Introduction, Limited Warranty

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Section 1

General Information

Introduction

The Baldor digital three phase multipurpose soft–starter provides reduced voltage, three

 

phase motor starting and control over the four periods of motor operation. First, at

 

“Start–up” (soft–start), the motor starting voltage increases from an initial preset level to

 

full motor voltage to provide smooth motor acceleration to full speed. Second, the “Dwell”

 

period begins when maximum motor voltage is achieved. This dwell period allows time

 

for the motor and load to stabilize. The third period is called “Motor run” (sometimes

 

bypass is used during this portion of the cycle). The last period is “Stop” the motor can

 

be stopped gradually by reducing the torque (useful in pump applications).

 

Soft–start and soft–stop control provide an effective means to start and stop material

 

handling equipment and pumping equipment to minimize spillage and water hammer

 

problems. Selectable preset parameters for specific application allows simple

 

programming.

 

Several product features make this digital soft–start control easy to use:

S Selectable preset parameter settings for pumps, high inertia loads, conveyors and compressors.

S Auto features simplify adjustments for optimum starting.

S Energy savings through real time power factor monitoring.

S Smooth starts and stops for impact free machine operation.

S Familiar interface, 32 character LCD Display and Keypad.

S Simple parameter access through 4 level programming.

S Quick exit from programming by using the “#” (Exit) button.

S Operating Current, Voltage and Power Factor displays.

S Fault indication and Trip Log.

S Programmable inputs and outputs.

Limited Warranty

For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses.

Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid.

MN850

General Information 1-1

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Contents Digital Soft-Start Table of Contents Appendix a Appendix BAppendix C Appendix DSection General Information Limited WarrantyIntroduction Safety Notice PrecautionsSection Installation Receiving, Inspection and StoragePhysical Location Air Flow Clearance RequirementsCover Removal Mounting Instruction For tapped mounting holes Tools RequiredMounting Instructions For clearance mounting holes AC Main Circuit UL Required Fuses for Short Circuit Rating Connection DescriptionsCatalog Number Control Supply Motor Overload and Thermal ProtectionBaldor Digital Soft-StartIn-Delta Soft-Start Connections Baldor DigitalNEC Wire Size and Protection Devices 45x20Two Wire Control Three Wire Control115 / 230VAC Top of Ramp Bypass Connection 115/230VACMotor Reversing Connection To AC InputInstallation Shock MountingPre-Start Checklist Section OperationOverview Sure to check the following itemsStart-Up Procedure Keypad Mode Switch System Program Menu Data Status EntryKeypad Operation Action Description Display CommentsSystem Status Mode Description Display Comments Menu ModeData Entry Mode Operating ModesMenu Structure Diagram Menu StructureMenu Navigation Examples Menu NavigationSave Param Motor Starting Key Terms Motor Starting Definitions TermApplications Auto Features Optimising Current Remote Start and Running the MotorMotor Stopping Definitions Term Stopping the MotorSection Parameter Index Menu DescriptionsBasic Menu Applications MenuParameter Index MN850 Advanced Menu Auto Features Menu Permanent Store Menu Password MenuInputs Menu Parameters Menu Outputs MenuTrips Menu Parameter Description Parameter Descriptions Title Parameter DescriptionRatedCurrent x P52 User Flags Definition Preset Value ExampleK3 BIT Mask Missing. Check fuses etc Second of a start request is forced to 0 stop time Thermal Switch 2 Over temp . Prevents re-start if set , Off Section Troubleshooting Fault Trip MessagesPower Off Checks Preliminary ChecksTroubleshooting Guide Indication Corrective Action230/460VAC 3 Phase Analog Signals Electrical Noise ConsiderationsRelay and Contactor Coils Special Motor ConsiderationsSection Specifications and Product Data IdentificationStorage Conditions Input RatingsOperating Conditions 230V 460V 575V Mounting Dimensions Size10.43 265 Mounting Dimensions 151 200 100 105 12.68 24.45 10.87 Specifications and Product Data MN850 Wiring of Shielded Screened Cables Appendix a CE GuidelinesCE Declaration of Conformity EMC Conformity and CE MarkingControl EMC Installation Instructions Cable Screens GroundingAppendix MN850 Title Parameter Adjustable Range Factory User Setting Appendix B Parameter ValuesApplications MN850 MN850 Applications B-3 Section General Information Appendix C Replacement Parts Voltage Independent Parts Description575VAC Parts Description Appendix D Voltage Surge Protection GroundingGrounded or Symbol High Resistance Ground Control Enclosure Voltage Surge Protection MN850Corner or Center-Tap Symbol Grounded Control Enclosure Table D-1 Baldor MOV SpecificationsVoltage Surge Protection MN850 Appendix E 500 Remote Keypad Mounting Template340 810 500 250 Baldor Electric Company  Baldor Electric Company MN850 03 C&J1500