Baldor MN850, Baldor Section Installation, Receiving, Inspection and Storage, Physical Location

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Section 2

Installation

Receiving, Inspection and Storage

When you receive your control, there are several things you should do immediately.

1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control.

2. Remove the control from the carton. Inspect for shipping damage and report any damage immediately to your commercial carrier.

3. Verify that the part number of the control you received is the same as the part number listed on your purchase order.

4. If the control is to be stored for several weeks before use, be sure that it is stored in a location that is clean, dry and free from corrosives and contaminants. Storage temperature range is –25°C to 55° C.

 

Be sure to read an become familiar with the safety notices in Section 1 of this manual.

 

Failure to observe the product safety notices can result in injury or equipment damage.

 

If you have questions, please contact your Baldor distributor. Do not proceed unless you

 

understand the installation and operation requirements and safety notices.

Physical Location

The location of the soft–start control is important. It should be installed in an area that is

 

protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic

 

particles, and vibration. Exposure to these elements can reduce the operating life and

 

degrade performance of the control.

 

Several other factors should be carefully evaluated when selecting a location for

 

installation:

 

1.

For effective cooling and maintenance, the control should be mounted vertically

 

 

on a flat, smooth, non-flammable vertical surface. Heat dissipation of 3.3 watts

 

 

per running FLA of the motor must be provided. All factory supplied enclosures

 

 

provided adequate heat dissipation with ambient temperatures to 40° C.

 

2.

If the control is mounted in an enclosure, sufficient air flow must be provided

 

 

(see Table 2-1). The fan or blower must be rated for at least 0.8 cubic feet of

 

 

30° C air per minute for each ampere of motor FLA rating.

Table 2-1 Air Flow Clearance Requirements

Soft–Start

Front

Top & Bottom

Sides

Size

inches (mm)

inches (mm)

inches (mm)

 

 

 

 

1

1 (25)

3 (75)

0.6 (15)

2

1 (25)

3 (75)

0.6 (15)

3

1 (25)

8 (200)

3.5 (90)

3.Keep high voltage and low voltage wiring separated. If the conduits must cross, be sure that they cross at 90° angles only.

4.Motor overload protection is required for motor branch circuits that do not have an overload protection device.

5.Front access must be provided to allow the control cover to be opened or removed for service and to allow viewing of the Keypad Display (1 inch (25mm) minimum).

6.Altitude derating. Up to 3300 feet (1000 meters), no derating required. Above 3300 feet, derate peak output current by 1% for each 330 feet above 3300 feet. 6600 feet (2000 meters) maximum.

7.Temperature derating. Up to 40° C, no derating required. Above 40° C, derate full load current by 2% per ° C above 40° C.

Maximum ambient is 60° C (at 40% derate).

8.Short circuit current and overcurrent devices are required for soft–start controls that do not have a circuit breaker or fusible disconnect switch.

9.Dust–proof NEMA 12, NEMA 4 non–ventilated enclosure will require an end of ramp Bypass contactor. This requires additional hardware. Refer to Figure 2-6 for details.

MN850

Installation 2-1

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Contents Digital Soft-Start Table of Contents Appendix C Appendix aAppendix B Appendix DLimited Warranty Section General InformationIntroduction Safety Notice PrecautionsPhysical Location Section InstallationReceiving, Inspection and Storage Air Flow Clearance RequirementsCover Removal Tools Required Mounting Instruction For tapped mounting holesMounting Instructions For clearance mounting holes AC Main Circuit Connection Descriptions UL Required Fuses for Short Circuit RatingCatalog Number Baldor Control SupplyMotor Overload and Thermal Protection Digital Soft-StartIn-Delta Soft-Start Connections Baldor DigitalNEC Wire Size and Protection Devices 45x20Three Wire Control Two Wire Control115 / 230VAC Top of Ramp Bypass Connection 115/230VACMotor Reversing Connection To AC InputInstallation Shock MountingOverview Pre-Start ChecklistSection Operation Sure to check the following itemsKeypad Operation Start-Up ProcedureKeypad Mode Switch System Program Menu Data Status Entry Action Description Display CommentsData Entry Mode System Status Mode Description Display CommentsMenu Mode Operating ModesMenu Structure Diagram Menu StructureMenu Navigation Examples Menu NavigationSave Param Motor Starting Key Terms Motor Starting Definitions TermApplications Auto Features Optimising Current Remote Start and Running the MotorMotor Stopping Definitions Term Stopping the MotorBasic Menu Section Parameter IndexMenu Descriptions Applications MenuParameter Index MN850 Advanced Menu Auto Features Menu Password Menu Permanent Store MenuInputs Menu Outputs Menu Parameters MenuTrips Menu Parameter Description Parameter Descriptions Title Parameter DescriptionRatedCurrent x P52 User Flags Definition Preset Value ExampleK3 BIT Mask Missing. Check fuses etc Second of a start request is forced to 0 stop time Thermal Switch 2 Over temp . Prevents re-start if set , Off Power Off Checks Section TroubleshootingFault Trip Messages Preliminary ChecksTroubleshooting Guide Indication Corrective Action230/460VAC 3 Phase Relay and Contactor Coils Analog SignalsElectrical Noise Considerations Special Motor ConsiderationsSection Specifications and Product Data IdentificationInput Ratings Storage ConditionsOperating Conditions 230V 460V 575V Mounting Dimensions Size10.43 265 Mounting Dimensions 151 200 100 105 12.68 24.45 10.87 Specifications and Product Data MN850 CE Declaration of Conformity Wiring of Shielded Screened CablesAppendix a CE Guidelines EMC Conformity and CE MarkingControl EMC Installation Instructions Cable Screens GroundingAppendix MN850 Title Parameter Adjustable Range Factory User Setting Appendix B Parameter ValuesApplications MN850 MN850 Applications B-3 Section General Information Appendix C Replacement Parts Voltage Independent Parts Description575VAC Parts Description Appendix D Voltage Surge Protection GroundingGrounded or Symbol High Resistance Ground Control Enclosure Voltage Surge Protection MN850Corner or Center-Tap Symbol Grounded Control Enclosure Table D-1 Baldor MOV SpecificationsVoltage Surge Protection MN850 Appendix E Remote Keypad Mounting Template 500340 810 500 250 Baldor Electric Company  Baldor Electric Company MN850 03 C&J1500