Simrad H1000 Description/installation Ram drive unit installation, Key points on installation

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h1000 pilot

description/installation

ram drive unit installation

Note: General consideration must be given to the steering system and its geometry before starting the installation. Many factors must be contemplated for a practical solution; the information given here is for guidance only, although where a maximum or minimum value is given this must be adhered to. It is essential that the unit be installed in a fully functional steering system, with no backlash or stiffness when operating. Rectify any steering problems before installation of the ram drive unit or the autopilot will not function correctly.

key points on installation

ξ Check that the steering gear is in good condition. Rectify any steering defects prior to installation of the ram.

ξ The ram drive unit must be secured onto a flat, rigid base. It maybe necessary to construct a platform section for the mounting plate. For angled rudderstocks, an angled platform section will have to be constructed.

ξ All setting-up and aligning of the ram drive unit with the steering system should be carried out with the rudder in the amidships position and the ram arm at the centre point of its travel.

ξ The angle between the ram arm and the tiller arm should be as shown in the following diagrams. ξ The ram arm should ideally be at right angles to the rudderstock. The ball-joint on the end of the

ram arm will allow a MAXIMUM of ±9θ of vertical misalignment.

Caution: For Type 3 Ram Reservoir Installation, do not turn the black reservoir tap on or attempt to move the piston rod until all of the following are completed:

ξ The base foot of the ram and pump has been bolted into position.

ξ The reservoir has been fixed to a bulkhead above the ram and pump.

ξ The sealed reservoir transit cap has been replaced by the breather cap supplied. ξ The reservoir has been filled with the oil supplied.

When the checks listed above have been verified, the reservoir tap can be switched to the ‘ON’ position allowing the oil to flow between the reservoir and the pipe. (Tap “ON” position is in-line with the pipe).

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Contents H1000 pilot installation manual Contents H1000 pilotH1000 pilot H1000 pilot calibration Description/installation H1000 pilot displayDescription Siting the pilot display headDescription/installation Mounting procedure Panel mountingH1000 compass unit Description Siting the compass unitKey points when installing the rru Rudder reference unit Description/installation Rudder reference unit Minimum RRU Angle Linear feedback unit Rudder reference unitRudder drive options Ram drive unitHydraulic linear drives DescriptionDescription/installation Rudder drive options RAM T0 Hydraulic Linear Drive RAM-T0-12V MidstrokeRAM T1 and T2 Hydraulic Linear Drives RAM-T1-12V Midstroke RAM T3 Split Hydraulic Linear Drive RAM T3-24V MidstrokeHydraulic ram drive dimensions RAM-T0-12V Hydraulic ram drive dimensions T1-12V, T2-12V, T2-24V ‘R’CLIP ROD END AS H E R Tiller Bolt H1000 pilot Description/installation Type 3 ram bolt detail Description/installation Ram drive unit installation Key points on installationDescription/installation Layout of a typical ram drive unit Ram mounted parallel to vessel’s centre-line Mounting a hydraulic linear ram on a vertical bulkhead Description/installation Vertical bulkhead installation Type 3 units Splitting the ram drive unitType 0, type 1 and type 2 units Hydraulic drive pumps Pump dataHydraulic drive pump dimensions type 1 TypeHydraulic drive pump installation Hydraulic drive pump installation examples Single station system example Dual station system examplePage Advanced control processor unit Description Siting the acp unitCable and connection information Emc compliance Acp unit installationGeneral wiring notes Description/installation Pilot drive unit cables All rudder drives heavy duty power cablesWire colour coding and abbreviations Acp unit terminal detailsClutch voltage selection Acp dip switch location H1000 and alarm connections + +Hand-held, mob and joystick + +Description/installation Hydraulic ram drive connections + +Ram solenoid wiring details Pin Blue WireDescription/installation Hydraulic pump connections Description/installation Continuous drive unit connections + +Direct paddle input connection OUTDescription/installation Linear feedback connection + +Non-B&G paddle connection Non B&G Display Paddle Unit+ + Furuno ad10 heading connectionIntentionally Left Blank Siting the hand-held unit Mounting procedureHand-held controller Siting the man overboard alarm button Optional devices Man overboard button mob DescriptionSiting the joystick unit Optional devicesAcp joystick Description Calibration H1000 pilot calibration Rudder reference unit installation Linear feedback unit installationCompass installation Electronics installationAdjustment Adjustment autoCalibration Speed calibration UnitsSea temperature units Adjustment refCalibration Calibrating the pilot CalibrationCalibration menu Dockside calibrationCalibration Dockside calibration Waterline length Calibration Dockside calibrationsHardover time Joystick control Magnetic dip angle compensation chartMagnetic dip angle for boats faster than 20 knots only Calibration Seatrial calibration Calibration Compass calibration Compass offsetCompass damping Compass swingH1000 pilot Calibration Seatrial calibration Boat lag Setting the rudder amidships positionEngaging the h1000 pilot Setting the boat lag value Boat lag value tableAutomatic rudder gain Checking the automatic rudder gain learningSetting the rudder gain manually Boat Type Default Value Typical ValuesManual rudder gain Rudder gain value tableTroubleshooting Trouble shooting introductionUncalibrated No rudder positionNo heading data No drive detectedNo boat speed No nmea information Nmea data unstablePoor wind data Current trip limitFault description Pilot not steering a straight course