Trane CAH-SVX01A-EN manual Lifting and Rigging, General Lifting Considerations

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Installation

Lifting and Rigging

￿WARNING Lifting and Rigging!

Do not lift, rig, or ceiling-suspend from the top of the unit. Lift from lifting lugs only, located at the bottom of the unit. Use all lifting lugs provided.

Do not use cables (chains or slings) except as shown. Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift.

Do not use a fork lift for handling units. This may result in equipment damage. Trane is not responsible for equipment damage resulting from improper forklifting practices.

Figure 3. Use proper lifting and rigging methods

Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level.

Always place, assemble, and suspend sections one at a time.

Failure to follow instructions could result in death or serious injury or equipment damage.

Figure 2. Recommended attachment to lifting lugs.

Per job requirements, air handlers will ship as a complete assembly or in sections.

Trane recommends that the contractor use spreader bars and slings to rig units and subassemblies.

Before preparing the unit for lifting, estimate the approximate center of gravity for lifting safety. Because of the placement of internal components, the unit weight may be unevenly distributed, with more weight in the coil and fan areas. Refer to the unit submittals for section weights. Test the unit for proper balance and rigging before lifting.

General Lifting

Considerations

Always rig subassemblies or sections as they ship from the factory. See the unit submittal drawings for correct placement of sections.

Always assemble unit at the installation site. Never bolt sections together before rigging.

Make the loop of the sling parallel to the direction of airflow, if possible.

Each of the cables used to lift the unit must be capable of supporting the entire weight of the unit.

When hoisting the unit into position, use the proper rigging method, such as straps, slings, spreader bars, or lifting lugs for protection and safety.

Note: Never lift units in windy conditions.

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CAH-SVX01A-EN

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Contents Custom Climate Changer Air Handlers JulyCAH-SVX01A-EN Unit Description Protecting EnvironmentContents Controls Wiring Sizes ConnectionsOperating Environment Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Job Site Storage Recommendations Receiving ChecklistResolving Shipping Damage Use Canvas OnlyLong-Term Storage Pre-Installation Requirements General StoragePreparing the Unit Site Outdoor Storage ConsiderationsRoof Curb Installation Typical Curb Installation ChecklistLifting and Rigging General Lifting ConsiderationsUnit Assembly Assembly HardwareTCP Model Assembly Instructions Joining Sections Edge-to- EdgeTCP Base Section Assembly Typical TCP base assemblyInstallation TCP Wall Section Assembly Typical TCP Outdoor Roof Section Assembly TypicalIndoor Roof Assembly Complete Installation TCP Indoor Roof Section Assembly TypicalBase to Wall Assembly Complete TCC Model Assembly Instructions Joining sections Edge to EdgeApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame TCC wall sections assembly typical Installation TCC indoor roof sections assembly typicalInstallation TCC outdoor roof sections assembly typical Join outdoor roof panels at the seamsTrim roof joint strip Duct Connections Component Installation RequirementsIsolator Adjustment FansControl Dampers Traq DampersMagnahelic Air Filter Gage Installation Air Filters Front Load FiltersOutdoor Unit Weather Hoods Bag or Cartridge FiltersGeneral Recommendations Use a Backup WrenchCoil Piping Connections Prevent Coil DamageInstallation Drain Pan Trapping Water DamageInstallation Steam Coil Piping Coil DamageInstallation Water Coil Piping Typical piping for type 5W one-row water coilInstallation Refrigerant Coil Piping Liquid LinesValve Damage Type F refrigerant coil with packed elbowExamples of Field-Installed Evaporator Piping Single-circuit evaporator coil with one distributorSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Use Copper Conductors Only WiringHazardous Voltage with CapacitorsJunction box mounting and wiring details External Insulating RequirementsCoil-Related Checks Proper Water Treatment Pre-Startup ChecklistFan-Related Checks Motor-Related ChecksGeneral Checks Unit OperationCalculate Motor Voltage Imbalance Startup Tension the Fan Belt Tension Belts CorrectlyStartup Sheave Alignment Determine Fan SpeedMultibelt Check Routine Maintenance Permanent Filters Air FiltersThrowaway Filters Front Load FiltersFans Inspecting and Cleaning FansDrain Pans Bearing Set Screw AlignmentFan Bearing Lubrication Fan Motor InspectionType K Cooling Coils CoilsSteam and Water Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Replacement of ultraviolet bulbs Ultraviolet UV Germicidal Irradiation LightsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane