Trane CAH-SVX01A-EN manual Installation Steam Coil Piping, Coil Damage

Page 30

Installation

Steam Coil Piping

M-Series air handlers fitted with steam coils have labeled holes for piping penetrations. Figure 28 and Figure 29 illustrate typical steam coil piping configurations. See Table 2 for the codes of system components in these figures.

Table 2. Code of system components for piping figures

Code System component

FT

Float and thermostatic steam trap

GV

Gate valve

OV

Automatic two-position (ON-OFF)

 

control valve

VB

Vacuum breaker

ST

Strainer

AV

Automatic or manual air vent

MV

Modulating control valve

 

 

The coil condensate return line must be piped full size of the condensate trap connection, except for a short nipple screwed directly into the coil header’s condensate return tapping. Do not bush or reduce the coil return tapping size.

Install a 1/2-inch NPT, 15 degree swing check valve vacuum breaker with cracking pressure of 0.25 inches Hg (3.5 inches water) or lower at the top of the coil. This vacuum breaker should be installed as close to the coil as possible.

For coil types A, AA, N, NS, and NN, install the vacuum breaker in the unused condensate return tapping at the top of the coil.

Types T and ST coils require that the vacuum breaker be located as near as possible to the supply connection.

Vent the vacuum breaker line to atmosphere or connect it into the return main at the discharge side of the steam trap

Note: Vacuum breaker relief is mandatory when the coil is controlled by a modulating steam supply or automatic two position (ON-OFF) steam supply valve. Vacuum breaker relief is also recommended when face-and- bypass control is used.

CAUTION

Coil Damage!

In all steam coil installations, the condensate return connections must be at the low point of the coil. Failure to properly install the condensate return connection may result in coil damage from water hammer, unequal thermal stress, freeze-up and/or corrosion.

Note: The 1/2-inch NPT, 15 degree swing check valve vacuum breaker is recommended because other vacuum breakers, such as spring- loaded ball-check breakers, have cracking pressures as high as 1.25 inches Hg (17 inches of water). Vacuum breakers with fitting sizes smaller than 1/2 inch NPT are too small to relieve vacuum quick enough to ensure complete condensate drainage. Other types of swing check valve vacuum breakers are acceptable if the fittings size is not smaller than 1/2-inch NPT and the cracking pressure is not larger than 0.25 inches HG (3.5 inches of water).

30

CAH-SVX01A-EN

Image 30
Contents Custom Climate Changer Air Handlers JulyCAH-SVX01A-EN Unit Description Protecting EnvironmentContents Controls Wiring Sizes ConnectionsOperating Environment Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Job Site Storage Recommendations Receiving ChecklistResolving Shipping Damage Use Canvas OnlyLong-Term Storage Pre-Installation Requirements General StoragePreparing the Unit Site Outdoor Storage ConsiderationsRoof Curb Installation Typical Curb Installation ChecklistLifting and Rigging General Lifting ConsiderationsUnit Assembly Assembly HardwareTCP Model Assembly Instructions Joining Sections Edge-to- EdgeTCP Base Section Assembly Typical TCP base assemblyInstallation TCP Wall Section Assembly Typical TCP Outdoor Roof Section Assembly TypicalIndoor Roof Assembly Complete Installation TCP Indoor Roof Section Assembly TypicalBase to Wall Assembly Complete TCC Model Assembly Instructions Joining sections Edge to EdgeApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame TCC wall sections assembly typical Installation TCC indoor roof sections assembly typicalInstallation TCC outdoor roof sections assembly typical Join outdoor roof panels at the seamsTrim roof joint strip Duct Connections Component Installation RequirementsIsolator Adjustment FansTraq Dampers Control DampersMagnahelic Air Filter Gage Installation Air Filters Front Load FiltersOutdoor Unit Weather Hoods Bag or Cartridge FiltersGeneral Recommendations Use a Backup WrenchCoil Piping Connections Prevent Coil DamageInstallation Drain Pan Trapping Water DamageInstallation Steam Coil Piping Coil DamageInstallation Water Coil Piping Typical piping for type 5W one-row water coilInstallation Refrigerant Coil Piping Liquid LinesValve Damage Type F refrigerant coil with packed elbowExamples of Field-Installed Evaporator Piping Single-circuit evaporator coil with one distributorSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Use Copper Conductors Only WiringHazardous Voltage with CapacitorsJunction box mounting and wiring details External Insulating RequirementsCoil-Related Checks Proper Water Treatment Pre-Startup ChecklistFan-Related Checks Motor-Related ChecksUnit Operation General ChecksCalculate Motor Voltage Imbalance Startup Tension the Fan Belt Tension Belts CorrectlyStartup Determine Fan Speed Sheave AlignmentMultibelt Check Routine Maintenance Permanent Filters Air FiltersThrowaway Filters Front Load FiltersFans Inspecting and Cleaning FansDrain Pans Bearing Set Screw AlignmentFan Bearing Lubrication Fan Motor InspectionType K Cooling Coils CoilsSteam and Water Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Replacement of ultraviolet bulbs Ultraviolet UV Germicidal Irradiation LightsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane