Trane Custom Climate Changer Air Handlers Installation Refrigerant Coil Piping, Liquid Lines

Page 33

Installation

Refrigerant Coil Piping

Note: Refer to the “Protecting the Environment” section on page 3 for information on handling refrigerants.

Use Figure 33 to determine the proper, relative sequence of the components in the refrigerant lines that connect the condensing unit to an evaporator coil. Refer to the “Examples of Field-Installed Evaporator Piping” section on page 35 for more detailed schematics of evaporator piping.

Liquid Lines

Line Sizing. Properly sizing the liquid line is critical to a successful split- system application. The selected tube diameter must provide at least 5°F [2.7°C] of subcooling at the expansion valve throughout the operating envelope. Increasing the size of the liquid line will not increase the available subcooling.

Routing. Install the liquid line with a slight slope in the direction of flow so that it can be routed with the suction line. Minimize tube bends and reducers because these items tend to increase pressure drop and to reduce subcooling at the expansion valve. Liquid line receivers, other than those that are factory-installed, are not recommended.

Insulation. The liquid line is generally warmer than the surrounding air, so it does not require insulation. In fact, heat loss from the liquid line improves system capacity because it provides additional subcooling.

Components. Liquid-line refrigerant components necessary for a successful job include a filter drier, access port, solenoid valve, moisture-indicating sight glass, expansion valve(s), and ball shutoff valves. Figure 33 illustrates the

proper sequence for positioning them in the liquid line. Position the components as close to the evaporator as possible.

Filter drier. There is no substitute

for cleanliness.during system

installation. The filter drier

prevents residual contaminants,

introduced during installation,

from entering the expansion

valve and solenoid valve.

Access port. The access port

allows the unit to be charged

with liquid refrigerant and is

used to determine subcooling.

This port is usually a Schraeder

valve with a core.

Solenoid valve. In split systems,

solenoid valves isolate the

refrigerant from the evaporator

during off cycles; under certain

conditions, they may also trim

the amount of active evaporator

as compressors unload.

Generally, the “trim” solenoid

valve is unnecessary for variable-

air-volume comfort-cooling

applications, and is only required

Figure 33. Example of placement for split-system components

Kit with Kit Kit

Kit with sensor 13790452010 SEN-01212

Kit with switch - X13100429010 THT 02442

for constant-volume applications

when dehumidification is a

concern.

Moisture-indicating sight glass.

Be sure to install one moisture-

indicating sight glass in the main

liquid line. The only value of the

sight glass is its moisture

indication ability. Use actual

measurements of temperature

and pressure—not the sight

glass—to determine subcooling

and whether the system is

properly charged. The moisture

indicator/sight glass must be

sized to match the size of the

liquid line at the thermal

expansion valve.

CAH-SVX01A-EN

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Contents July Custom Climate Changer Air HandlersCAH-SVX01A-EN Protecting Environment Unit DescriptionContents Operating Environment Wiring Sizes ConnectionsControls Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Resolving Shipping Damage Receiving ChecklistJob Site Storage Recommendations Use Canvas OnlyPreparing the Unit Site Pre-Installation Requirements General StorageLong-Term Storage Outdoor Storage ConsiderationsTypical Curb Installation Checklist Roof Curb InstallationGeneral Lifting Considerations Lifting and RiggingAssembly Hardware Unit AssemblyJoining Sections Edge-to- Edge TCP Model Assembly InstructionsTCP base assembly TCP Base Section Assembly TypicalTCP Outdoor Roof Section Assembly Typical Installation TCP Wall Section Assembly TypicalInstallation TCP Indoor Roof Section Assembly Typical Indoor Roof Assembly CompleteBase to Wall Assembly Complete Joining sections Edge to Edge TCC Model Assembly InstructionsApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame Installation TCC indoor roof sections assembly typical TCC wall sections assembly typicalJoin outdoor roof panels at the seams Installation TCC outdoor roof sections assembly typicalTrim roof joint strip Isolator Adjustment Component Installation RequirementsDuct Connections FansTraq Dampers Control DampersMagnahelic Air Filter Gage Front Load Filters Installation Air FiltersBag or Cartridge Filters Outdoor Unit Weather HoodsCoil Piping Connections Use a Backup WrenchGeneral Recommendations Prevent Coil DamageWater Damage Installation Drain Pan TrappingCoil Damage Installation Steam Coil PipingInstallation Typical piping for type 5W one-row water coil Water Coil PipingLiquid Lines Installation Refrigerant Coil PipingType F refrigerant coil with packed elbow Valve DamageSingle-circuit evaporator coil with one distributor Examples of Field-Installed Evaporator PipingSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Hazardous Voltage with WiringUse Copper Conductors Only CapacitorsExternal Insulating Requirements Junction box mounting and wiring detailsFan-Related Checks Pre-Startup ChecklistCoil-Related Checks Proper Water Treatment Motor-Related ChecksUnit Operation General ChecksCalculate Motor Voltage Imbalance Tension Belts Correctly Startup Tension the Fan BeltStartup Determine Fan Speed Sheave AlignmentMultibelt Check Routine Maintenance Throwaway Filters Air FiltersPermanent Filters Front Load FiltersDrain Pans Inspecting and Cleaning FansFans Bearing Set Screw AlignmentFan Motor Inspection Fan Bearing LubricationSteam and Water Coils CoilsType K Cooling Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Ultraviolet UV Germicidal Irradiation Lights Replacement of ultraviolet bulbsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane