Trane Custom Climate Changer Air Handlers manual Receiving Checklist, Resolving Shipping Damage

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Pre-Installation Requirements

Receiving Checklist

Based on customer requirements, Custom Climate Changer air handlers can ship as complete units or as individual sections to be field assembled.

Upon receipt of the unit(s) and prior to unloading, remove any shipping material and inspect the unit for damage and verify that the shipment is complete.

Note: Delivery cannot be refused. Trane is not responsible for shipping damage.

1Visually inspect components for any damage that may have occurred during shipment.

2Check all access doors to confirm that the latches and hinges are not damaged.

3Inspect the interior of each section for any internal damage.

Note: Concealed damage must be reported within 15 days of receipt.

4Inspect the coils for damage to the fin surface and/or coil connections.

5If the unit was ordered with factory-mounted controls, locate all sensors.

Note: Items that cannot be factory- mounted should ship inside the control enclosures or should be packaged inside the fan module or mixing box module.

6Check all devices attached to the unit exterior and confirm that they are not damaged.

7Manually rotate the fan wheel to ensure free movement of the shaft, bearings, and drive. Inspect the fan housing for any foreign objects.

8Locate assembly hardware.

9Inspect and test all piping for possible shipping damage. Nipples may be installed on coils at the factory but should always be tightened and tested before any connections are made. Rough handling during shipping, in addition to other factors can cause pipe connections to become loose.

Note: Trane will not be responsible for any leak at the field connections. Coils have been factory pressure tested before shipping.

Resolving Shipping Damage

Trane air handlers ship free on board (FOB), meaning that the unit belongs to the customer the moment the delivery truck leaves the factory. If damage has occurred to the unit during shipment, follow these instructions:

Note: Trane is not responsible for shipping damage.

1Make specific notation, describing the damage, on the freight bill. Take photos of the damaged material, if possible.

2Report all claims of shipping damage to the delivering carrier immediately and coordinate carrier inspection, if necessary.

Note: Do not attempt to repair the unit without consulting the delivering carrier.

3Notify your Trane sales representative of the damage and arrange for repair.

Note: Do not attempt to repair the unit without consulting the Trane sales representative.

4Keep the damaged material in the same location as it was received.

Note: It is the receiver's responsibility to provide reasonable evidence that concealed damage was not incurred after delivery.

Job Site Storage Recommendations

Custom units and/or field-installed accessories that must be stored for a period of time before installation must be protected from the elements. A controlled indoor environment is recommended for proper storage.

Note: The warranty does not cover damage to the unit or controls due to negligence during storage.

CAUTION

Use Canvas Only!

Use only canvas tarps to cover air handlers. Plastic tarps cause condensation to form in and on the equipment, which can result in corrosion damage or wet storage stains.

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Contents July Custom Climate Changer Air HandlersCAH-SVX01A-EN Protecting Environment Unit DescriptionContents Factory-Mounted Controls Wiring Sizes ConnectionsOperating Environment ControlsUltraviolet UV Germicidal Irradiation Lights optional Use Canvas Only Receiving ChecklistResolving Shipping Damage Job Site Storage RecommendationsOutdoor Storage Considerations Pre-Installation Requirements General StoragePreparing the Unit Site Long-Term StorageTypical Curb Installation Checklist Roof Curb InstallationGeneral Lifting Considerations Lifting and RiggingAssembly Hardware Unit AssemblyJoining Sections Edge-to- Edge TCP Model Assembly InstructionsTCP base assembly TCP Base Section Assembly TypicalTCP Outdoor Roof Section Assembly Typical Installation TCP Wall Section Assembly TypicalInstallation TCP Indoor Roof Section Assembly Typical Indoor Roof Assembly CompleteBase to Wall Assembly Complete Joining sections Edge to Edge TCC Model Assembly InstructionsApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame Installation TCC indoor roof sections assembly typical TCC wall sections assembly typicalJoin outdoor roof panels at the seams Installation TCC outdoor roof sections assembly typicalTrim roof joint strip Fans Component Installation RequirementsIsolator Adjustment Duct ConnectionsControl Dampers Traq DampersMagnahelic Air Filter Gage Front Load Filters Installation Air FiltersBag or Cartridge Filters Outdoor Unit Weather HoodsPrevent Coil Damage Use a Backup WrenchCoil Piping Connections General RecommendationsWater Damage Installation Drain Pan TrappingCoil Damage Installation Steam Coil PipingInstallation Typical piping for type 5W one-row water coil Water Coil PipingLiquid Lines Installation Refrigerant Coil PipingType F refrigerant coil with packed elbow Valve DamageSingle-circuit evaporator coil with one distributor Examples of Field-Installed Evaporator PipingSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Capacitors WiringHazardous Voltage with Use Copper Conductors OnlyExternal Insulating Requirements Junction box mounting and wiring detailsMotor-Related Checks Pre-Startup ChecklistFan-Related Checks Coil-Related Checks Proper Water TreatmentGeneral Checks Unit OperationCalculate Motor Voltage Imbalance Tension Belts Correctly Startup Tension the Fan BeltStartup Sheave Alignment Determine Fan SpeedMultibelt Check Routine Maintenance Front Load Filters Air FiltersThrowaway Filters Permanent FiltersBearing Set Screw Alignment Inspecting and Cleaning FansDrain Pans FansFan Motor Inspection Fan Bearing LubricationRefrigerant Coils CoilsSteam and Water Coils Type K Cooling CoilsMoisture Purge Cycle Internal Insulation Ultraviolet UV Germicidal Irradiation Lights Replacement of ultraviolet bulbsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane