Trane CAH-SVX01A-EN manual Coil Piping Connections, General Recommendations, Prevent Coil Damage

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Installation

Coil Piping and

Connections

General Recommendations

Proper installation, piping, and trapping is necessary to ensure satisfactory coil operation and to prevent operational damage:

Support all piping independently of the coils.

Provide swing joints or flexible fittings on all connections that are adjacent to heating coils to absorb thermal expansion and contraction strains.

If the coil was ordered with factory-mounted controls, install the control valves. The valves ship separately.

Note: The contractor is responsible for supplying the installation hardware.

For best results, use a short pipe nipple on the coil headers prior to making any welded flange or welded elbow type connections.

Extended drain and vent connections are provided as standard on DD and D coils only. If extended drains and vents are required on other water coils, they must be field-installed or ordered as specials from the factory.

Pipe coils counterflow to airflow.

When attaching the piping to the coil header, make the connection only tight enough to prevent leaks. Maximum recommended torque is 200 foot-pounds.

Use pipe sealer on all thread connections.

After completing the piping connections, seal around pipe from inner panel to outer panel.

CAUTION

Prevent Coil Damage!

To prevent coil damage, do not use teflon-based products for any field connections because their high lubricity may allow connections to be over-tightened. Failure to use proper materials may cause coil header damage.

Seal the piping penetration into the unit casing before insulating. Seal from inner panel to outer panel to prevent unconditioned air from entering the module. Failure to properly seal penetrations may cause water leakage.

CAUTION

Use Approved Glycol!

If glycol is used in chilled water or hot water systems, use a glycol approved for use with commercial cooling and heating systems and copper tube coils. Failure to do so may result in equipment damage.

CAUTION

Use a Backup Wrench!

Use a backup wrench when attaching piping to coils with copper headers to prevent damage to the coil header. Do not use brass connectors because they distort easily and may cause connection leaks.

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CAH-SVX01A-EN

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Contents Custom Climate Changer Air Handlers JulyCAH-SVX01A-EN Unit Description Protecting EnvironmentContents Wiring Sizes Connections Operating EnvironmentControls Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Receiving Checklist Resolving Shipping DamageJob Site Storage Recommendations Use Canvas OnlyPre-Installation Requirements General Storage Preparing the Unit SiteLong-Term Storage Outdoor Storage ConsiderationsRoof Curb Installation Typical Curb Installation ChecklistLifting and Rigging General Lifting ConsiderationsUnit Assembly Assembly HardwareTCP Model Assembly Instructions Joining Sections Edge-to- EdgeTCP Base Section Assembly Typical TCP base assemblyInstallation TCP Wall Section Assembly Typical TCP Outdoor Roof Section Assembly TypicalIndoor Roof Assembly Complete Installation TCP Indoor Roof Section Assembly TypicalBase to Wall Assembly Complete TCC Model Assembly Instructions Joining sections Edge to EdgeApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame TCC wall sections assembly typical Installation TCC indoor roof sections assembly typicalInstallation TCC outdoor roof sections assembly typical Join outdoor roof panels at the seamsTrim roof joint strip Component Installation Requirements Isolator AdjustmentDuct Connections FansControl Dampers Traq DampersMagnahelic Air Filter Gage Installation Air Filters Front Load FiltersOutdoor Unit Weather Hoods Bag or Cartridge FiltersUse a Backup Wrench Coil Piping ConnectionsGeneral Recommendations Prevent Coil DamageInstallation Drain Pan Trapping Water DamageInstallation Steam Coil Piping Coil DamageInstallation Water Coil Piping Typical piping for type 5W one-row water coilInstallation Refrigerant Coil Piping Liquid LinesValve Damage Type F refrigerant coil with packed elbowExamples of Field-Installed Evaporator Piping Single-circuit evaporator coil with one distributorSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Wiring Hazardous Voltage withUse Copper Conductors Only CapacitorsJunction box mounting and wiring details External Insulating RequirementsPre-Startup Checklist Fan-Related ChecksCoil-Related Checks Proper Water Treatment Motor-Related ChecksGeneral Checks Unit OperationCalculate Motor Voltage Imbalance Startup Tension the Fan Belt Tension Belts CorrectlyStartup Sheave Alignment Determine Fan SpeedMultibelt Check Routine Maintenance Air Filters Throwaway FiltersPermanent Filters Front Load FiltersInspecting and Cleaning Fans Drain PansFans Bearing Set Screw AlignmentFan Bearing Lubrication Fan Motor InspectionCoils Steam and Water CoilsType K Cooling Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Replacement of ultraviolet bulbs Ultraviolet UV Germicidal Irradiation LightsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane