Trane Custom Climate Changer Air Handlers, CAH-SVX01A-EN manual TCC Model Assembly Instructions

Page 17

TCC Model

Assembly

Instructions

If your nameplate model number begins with TCC, use the assembly instructions below.

Joining sections - Edge to Edge

Units must be installed level for proper drainage of condensate from the drain pan and for squareness of the sections during installation. In addition, each section in a multi- section unit must be properly supported.

Note: Leveling each section, beginning with the first section, is critical. Failure to level and align the sections immediately creates greater misalignment or even structural damage afterward.

Remove all wooden blocks under the unit and shipping protection from adjoining surfaces (see Figure 9).

Place the first section of the air handler on the end of the roof curb or the housekeeping pad. The section must be level from side-to-side and front to back.

Section squareness should be within 1/8-inch. Remove the bottom bolts from lifting lugs located at the shipping split (see Figure 10).

CAH-SVX01A-EN

Installation

Figure 9. Remove shipping blocks

Figure 10. Remove lifting lug bolts

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Contents July Custom Climate Changer Air HandlersCAH-SVX01A-EN Protecting Environment Unit DescriptionContents Operating Environment Wiring Sizes ConnectionsControls Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Resolving Shipping Damage Receiving ChecklistJob Site Storage Recommendations Use Canvas OnlyPreparing the Unit Site Pre-Installation Requirements General StorageLong-Term Storage Outdoor Storage ConsiderationsTypical Curb Installation Checklist Roof Curb InstallationGeneral Lifting Considerations Lifting and RiggingAssembly Hardware Unit AssemblyJoining Sections Edge-to- Edge TCP Model Assembly InstructionsTCP base assembly TCP Base Section Assembly TypicalTCP Outdoor Roof Section Assembly Typical Installation TCP Wall Section Assembly TypicalInstallation TCP Indoor Roof Section Assembly Typical Indoor Roof Assembly CompleteBase to Wall Assembly Complete Joining sections Edge to Edge TCC Model Assembly InstructionsApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame Installation TCC indoor roof sections assembly typical TCC wall sections assembly typicalJoin outdoor roof panels at the seams Installation TCC outdoor roof sections assembly typicalTrim roof joint strip Isolator Adjustment Component Installation RequirementsDuct Connections FansMagnahelic Air Filter Gage Traq DampersControl Dampers Front Load Filters Installation Air FiltersBag or Cartridge Filters Outdoor Unit Weather HoodsCoil Piping Connections Use a Backup WrenchGeneral Recommendations Prevent Coil DamageWater Damage Installation Drain Pan TrappingCoil Damage Installation Steam Coil PipingInstallation Typical piping for type 5W one-row water coil Water Coil PipingLiquid Lines Installation Refrigerant Coil PipingType F refrigerant coil with packed elbow Valve DamageSingle-circuit evaporator coil with one distributor Examples of Field-Installed Evaporator PipingSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Hazardous Voltage with WiringUse Copper Conductors Only CapacitorsExternal Insulating Requirements Junction box mounting and wiring detailsFan-Related Checks Pre-Startup ChecklistCoil-Related Checks Proper Water Treatment Motor-Related ChecksCalculate Motor Voltage Imbalance Unit OperationGeneral Checks Tension Belts Correctly Startup Tension the Fan BeltStartup Multibelt Check Determine Fan SpeedSheave Alignment Routine Maintenance Throwaway Filters Air FiltersPermanent Filters Front Load FiltersDrain Pans Inspecting and Cleaning FansFans Bearing Set Screw AlignmentFan Motor Inspection Fan Bearing LubricationSteam and Water Coils CoilsType K Cooling Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Ultraviolet UV Germicidal Irradiation Lights Replacement of ultraviolet bulbsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane