Trane CAH-SVX01A-EN manual Preparing the Unit Site, Pre-Installation Requirements General Storage

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Pre-Installation Requirements

General Storage

The unit controller and all other electrical/electronic components should be stored in conditions of -20ºF to 120°F and 5 to 95 percent relative humidity, non-condensing. Electrical components are not moisture-tolerant. Factory protective coverings should be removed prior to storage.

Long-Term Storage

For longer periods of storage, allow proper clearance around the unit to perform periodic inspection and maintenance of the equipment.

While the unit is in storage:

Every two weeks, rotate the fan and motor shaft 30 revolutions by hand.

Every six months, check fan shaft bearings and grease lines. Add grease using a manual grease gun following the lubrications recommendations in “Fan Bearing Lubrication” on page 51.

Outdoor Storage

Considerations

Outdoor storage is not recommended; however, when outdoor storage is necessary, several things must be done to prevent damage:

Note: Keep the equipment in the original shipping container for protection and ease of handling.

1Select a well-drained area, preferably a concrete pad or blacktop surface.

2Place the unit on a dry surface or raised off the ground to assure adequate air circulation beneath the unit and to assure no portion of the unit will contact standing water at any time.

3Loosen the belt tension on the drive belts.

4Cover the unit securely with a canvas tarp.

5Do not stack units.

6Do not pile other material on the unit.

Preparing the Unit Site

1Ensure the installation site can support the total weight of the unit. The building roof must be able to support the entire weight of the unit, roof curb and accessories. Refer to the unit submittals for weights.

2Allow sufficient space to allow adequate free air and necessary service access. Refer to submittals for specific minimums.

3Allow room for supply and return piping, ductwork, electrical connections, and coil removal.

4Ensure there is adequate height for condensate drain requirements. See “Drain Pan Trapping” on page 29.

Note: Inadequate height may necessitate core-drilling the floor to attain proper trap height. Insufficient height could inhibit condensate drainage and result in flooding the unit and/or equipment room.

￿WARNING

Level Foundation!

The floor or foundation must be level and the condensate drain at the proper height for proper coil drainage and condensate flow. Standing water and wet surfaces inside air-handling units could result in microbial growth, which may cause unpleasant odors, serious health problems, or death.

5Confirm the foundation of the mounting platform is level and large enough to include the unit dimensions (refer to the unit submittals for specific dimensions).

6Provide adequate lighting for maintenance personnel to perform maintenance duties.

7Provide permanent power outlets in close proximity to the unit for installation and maintenance.

8Depending upon job requirements, the customer may need to provide 120 Vac power to the unit controller. Refer to submittals for more information. A dedicated 15-amp circuit is recommended.

9Wiring for Custom units must be provided by the installer and must comply with all national and local electrical codes.

10Rooftop curb mounted units must be sealed tightly to the curb. Use proper sealants and roof to curb sealing techniques to prevent water and air leakage.

Note: Preparation of the roof curb or pier mount and roof openings should be completed prior to lifting the unit to the roof.

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CAH-SVX01A-EN

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Contents Custom Climate Changer Air Handlers JulyCAH-SVX01A-EN Unit Description Protecting EnvironmentContents Wiring Sizes Connections Operating EnvironmentControls Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Receiving Checklist Resolving Shipping DamageJob Site Storage Recommendations Use Canvas OnlyPre-Installation Requirements General Storage Preparing the Unit SiteLong-Term Storage Outdoor Storage ConsiderationsRoof Curb Installation Typical Curb Installation ChecklistLifting and Rigging General Lifting ConsiderationsUnit Assembly Assembly HardwareTCP Model Assembly Instructions Joining Sections Edge-to- EdgeTCP Base Section Assembly Typical TCP base assemblyInstallation TCP Wall Section Assembly Typical TCP Outdoor Roof Section Assembly TypicalIndoor Roof Assembly Complete Installation TCP Indoor Roof Section Assembly TypicalBase to Wall Assembly Complete TCC Model Assembly Instructions Joining sections Edge to EdgeApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame TCC wall sections assembly typical Installation TCC indoor roof sections assembly typicalInstallation TCC outdoor roof sections assembly typical Join outdoor roof panels at the seamsTrim roof joint strip Component Installation Requirements Isolator AdjustmentDuct Connections FansMagnahelic Air Filter Gage Traq DampersControl Dampers Installation Air Filters Front Load FiltersOutdoor Unit Weather Hoods Bag or Cartridge FiltersUse a Backup Wrench Coil Piping ConnectionsGeneral Recommendations Prevent Coil DamageInstallation Drain Pan Trapping Water DamageInstallation Steam Coil Piping Coil DamageInstallation Water Coil Piping Typical piping for type 5W one-row water coilInstallation Refrigerant Coil Piping Liquid LinesValve Damage Type F refrigerant coil with packed elbowExamples of Field-Installed Evaporator Piping Single-circuit evaporator coil with one distributorSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Wiring Hazardous Voltage withUse Copper Conductors Only CapacitorsJunction box mounting and wiring details External Insulating RequirementsPre-Startup Checklist Fan-Related ChecksCoil-Related Checks Proper Water Treatment Motor-Related ChecksCalculate Motor Voltage Imbalance Unit OperationGeneral Checks Startup Tension the Fan Belt Tension Belts CorrectlyStartup Multibelt Check Determine Fan SpeedSheave Alignment Routine Maintenance Air Filters Throwaway FiltersPermanent Filters Front Load FiltersInspecting and Cleaning Fans Drain PansFans Bearing Set Screw AlignmentFan Bearing Lubrication Fan Motor InspectionCoils Steam and Water CoilsType K Cooling Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Replacement of ultraviolet bulbs Ultraviolet UV Germicidal Irradiation LightsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane