Trane Custom Climate Changer Air Handlers Determine Fan Speed, Sheave Alignment, Multibelt Check

Page 47

Determine Fan

Speed

￿WARNING Rotating Components!

During installation, testing, servicing and troubleshooting of this product it may be necessary to measure the speed of rotating components. Have a qualified or licensed service individual who has been properly trained in handling exposed rotating components, perform these tasks. Failure to follow all safety precautions when exposed to rotating components could result in death or serious injury.

Fan speed can be determined using a strobe-type tachometer, or revolution counter.

Check unit vibration if the fan speed is changed more than 5 percent from the original designed speed, or if parts such as shafts, fan wheels, bearings, or other drive components are replaced. Do not exceed the maximum fan speed.

Pay particular attention to any vibration, noise, or overheating of the motor and fan bearings; however, note that bearings may run warm during break in.

Sheave Alignment

Align the fan and motor sheaves using a straightedge. The straightedge must be long enough to span the distance between the outside edges of the sheaves. When the sheaves are aligned, the

Startup

Figure 48. Proper drive alignment

Table 4. Fan and drive compound torque settings (inches)

Screw Size

Hex Key

Square Head

Hex Head

Torque (in.-lb.)

Torque (ft.-lb.)

1/4

1/8

3/8

7/16

66-90

5.5-7.5

5/16

5/32

1/2

1/2

126-164

10.5-13.7

3/8

3/16

9/16

9/16

228-300

19.0-25.0

7/15

7/32

5/8

5/8

348-450

29.0-37.5

1/2

1/4

3/4

3/4

504-650

42.0-54.2

5/8

5/16

15/16

15/16

1290-1390

107.0-116.0

straightedge will touch both sheaves at points A through D (see

Figure 48) to confirm the shaft is parallel. For uneven width sheaves, place a string in the center groove of both sheaves and pull tight. Adjust the sheaves and tighten the sheave set screws to the proper torque given in Table 4.

Multibelt Check

Tighten the belts slightly and rotate the drive several times.

On multiple belt drives, ensure the force of deflection is approximately the same on each belt by pushing each belt in an equal distance at a point halfway from each sheave (see Figure 48). If this force is not the

same for each belt, the motor and fan shaft are not parallel. Realign as required. After realignment, tighten the belts again to the standard belt tensioning specifications. If the force is still not the same for all belts, the belts or sheaves are worn and must be replaced.

CAH-SVX01A-EN

47

Image 47
Contents July Custom Climate Changer Air HandlersCAH-SVX01A-EN Protecting Environment Unit DescriptionContents Factory-Mounted Controls Wiring Sizes ConnectionsOperating Environment ControlsUltraviolet UV Germicidal Irradiation Lights optional Use Canvas Only Receiving ChecklistResolving Shipping Damage Job Site Storage RecommendationsOutdoor Storage Considerations Pre-Installation Requirements General StoragePreparing the Unit Site Long-Term StorageTypical Curb Installation Checklist Roof Curb InstallationGeneral Lifting Considerations Lifting and RiggingAssembly Hardware Unit AssemblyJoining Sections Edge-to- Edge TCP Model Assembly InstructionsTCP base assembly TCP Base Section Assembly TypicalTCP Outdoor Roof Section Assembly Typical Installation TCP Wall Section Assembly TypicalInstallation TCP Indoor Roof Section Assembly Typical Indoor Roof Assembly CompleteBase to Wall Assembly Complete Joining sections Edge to Edge TCC Model Assembly InstructionsApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame Installation TCC indoor roof sections assembly typical TCC wall sections assembly typicalJoin outdoor roof panels at the seams Installation TCC outdoor roof sections assembly typicalTrim roof joint strip Fans Component Installation RequirementsIsolator Adjustment Duct ConnectionsMagnahelic Air Filter Gage Traq DampersControl Dampers Front Load Filters Installation Air FiltersBag or Cartridge Filters Outdoor Unit Weather HoodsPrevent Coil Damage Use a Backup WrenchCoil Piping Connections General RecommendationsWater Damage Installation Drain Pan TrappingCoil Damage Installation Steam Coil PipingInstallation Typical piping for type 5W one-row water coil Water Coil PipingLiquid Lines Installation Refrigerant Coil PipingType F refrigerant coil with packed elbow Valve DamageSingle-circuit evaporator coil with one distributor Examples of Field-Installed Evaporator PipingSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Capacitors WiringHazardous Voltage with Use Copper Conductors OnlyExternal Insulating Requirements Junction box mounting and wiring detailsMotor-Related Checks Pre-Startup ChecklistFan-Related Checks Coil-Related Checks Proper Water TreatmentCalculate Motor Voltage Imbalance Unit OperationGeneral Checks Tension Belts Correctly Startup Tension the Fan BeltStartup Multibelt Check Determine Fan SpeedSheave Alignment Routine Maintenance Front Load Filters Air FiltersThrowaway Filters Permanent FiltersBearing Set Screw Alignment Inspecting and Cleaning FansDrain Pans FansFan Motor Inspection Fan Bearing LubricationRefrigerant Coils CoilsSteam and Water Coils Type K Cooling CoilsMoisture Purge Cycle Internal Insulation Ultraviolet UV Germicidal Irradiation Lights Replacement of ultraviolet bulbsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane