Trane Custom Climate Changer Air Handlers manual Wiring, Hazardous Voltage with, Capacitors

Page 41

Installation

Wiring

Wiring to the unit fan motor must be provided by the installer and must comply with all national and local electrical codes. The installer must also furnish a fused disconnect switch in compliance with national and local electrical codes.

Fan motors also require motor overload protective devices that are rated or selected in compliance with the National Electric Code or

All direct-digital controllers (DDCs) are provided with line voltage to 24 Vac control transformers mounted and wired in the starter or variable-frequency drive (VFD) power box transformer plate (see Figure 41) or 120 to 24 Vac control transformers mounted and wired in the auxiliary control panel (see Figure 42).

Figure 42. Controller with power box attached

Figure 43 shows a typical VFD power box.

Note: The valve jack/junction box is typically located at the air-leaving side of the coil connection inside panel. For coils with headers on both sides of the module, the valve jack is located at the return connection for water coils and the supply connection for steam coils.

￿WARNING

Hazardous Voltage with

Canadian Electric Code. Specific unit and motor connection diagrams are provided on the starter/VFD, if Trane- provided, or refer to the motor nameplate.

CAUTION

Use Copper Conductors

Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors may result in equipment damage.

Figure 41. Transformer plate

24 Vac

Line supply 120 Vac

Capacitors!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or

Figure 43. Variable-frequency drive (VFD)

Line supply to

24 Vac to end

transformers

devices and

 

controllers

CAH-SVX01A-EN

serious injury.

To provide field-wiring to units with DDC controls:

Provide 120 Vac power to a transformer in the junction box provided when a separate circuit is recommended (see Figure 42).

Install outside-air sensor and space sensor, if ordered.

For valve jack junction box mounting and wiring detail (see Figure 43).

CAUTION

Seal the Penetrations!

Seal all penetrations into the unit to prevent air infiltration during operation. Failure to do so may result in equipment damage.

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Contents July Custom Climate Changer Air HandlersCAH-SVX01A-EN Protecting Environment Unit DescriptionContents Operating Environment Wiring Sizes ConnectionsControls Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Resolving Shipping Damage Receiving ChecklistJob Site Storage Recommendations Use Canvas OnlyPreparing the Unit Site Pre-Installation Requirements General StorageLong-Term Storage Outdoor Storage ConsiderationsTypical Curb Installation Checklist Roof Curb InstallationGeneral Lifting Considerations Lifting and RiggingAssembly Hardware Unit AssemblyJoining Sections Edge-to- Edge TCP Model Assembly InstructionsTCP base assembly TCP Base Section Assembly TypicalTCP Outdoor Roof Section Assembly Typical Installation TCP Wall Section Assembly TypicalInstallation TCP Indoor Roof Section Assembly Typical Indoor Roof Assembly CompleteBase to Wall Assembly Complete Joining sections Edge to Edge TCC Model Assembly InstructionsApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame Installation TCC indoor roof sections assembly typical TCC wall sections assembly typicalJoin outdoor roof panels at the seams Installation TCC outdoor roof sections assembly typicalTrim roof joint strip Isolator Adjustment Component Installation RequirementsDuct Connections FansMagnahelic Air Filter Gage Traq DampersControl Dampers Front Load Filters Installation Air FiltersBag or Cartridge Filters Outdoor Unit Weather HoodsCoil Piping Connections Use a Backup WrenchGeneral Recommendations Prevent Coil DamageWater Damage Installation Drain Pan TrappingCoil Damage Installation Steam Coil PipingInstallation Typical piping for type 5W one-row water coil Water Coil PipingLiquid Lines Installation Refrigerant Coil PipingType F refrigerant coil with packed elbow Valve DamageSingle-circuit evaporator coil with one distributor Examples of Field-Installed Evaporator PipingSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Hazardous Voltage with WiringUse Copper Conductors Only CapacitorsExternal Insulating Requirements Junction box mounting and wiring detailsFan-Related Checks Pre-Startup ChecklistCoil-Related Checks Proper Water Treatment Motor-Related ChecksCalculate Motor Voltage Imbalance Unit OperationGeneral Checks Tension Belts Correctly Startup Tension the Fan BeltStartup Multibelt Check Determine Fan SpeedSheave Alignment Routine Maintenance Throwaway Filters Air FiltersPermanent Filters Front Load FiltersDrain Pans Inspecting and Cleaning FansFans Bearing Set Screw AlignmentFan Motor Inspection Fan Bearing LubricationSteam and Water Coils CoilsType K Cooling Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Ultraviolet UV Germicidal Irradiation Lights Replacement of ultraviolet bulbsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane