Trane CAH-SVX01A-EN, Custom Climate Changer Air Handlers manual Internal Insulation

Page 54

Routine Maintenance

See “￿ WARNING Hazardous

Voltage with Capacitors!” on page 49 regarding disconnection of power.

￿WARNING Hazardous Chemicals!

Coil cleaning agents can be either acidic or highly alkaline. Handle chemical carefully. Proper handling should include goggles or face shield, chemical resistant gloves, boots, apron or suit as required. For personal safety refer to the cleaning agent manufacturer’s Materials Safety Data Sheet and follow all recommended safe handling practices. Failure to follow all safety instructions could result in death or serious injury.

Internal Insulation

The process of cooling and dehumidification produces condensate that must be continuously removed from the air- handling unit. The section of the unit from the entering air side of the cooling coil to the leaving edge of the drain pan is considered to be the “wet” section of the unit. Other potentially “wet” sections are immediately downstream of a humidifier and/or an outside air intake section.

Internal insulation in areas of the unit that are normally considered to be “dry” must also be periodically inspected to assure the insulation is clean and dry. Wet insulation in an area that is normally considered to be “dry” can indicate an operational problem (refer to the “Troubleshooting” section on page 56 for further information). The equipment should be inspected a minimum of every six months or more frequently as operating experience dictates.

Accumulated dirt and other organic matter exposed to water or extended periods of high relative humidity

(60 percent or higher) can support microbial growth, which must be removed to prevent the unit from becoming a contaminant source.

If evidence of contamination exists in either the wet or dry sections:

Determine and eliminate the cause.

Remove the contamination.

Sanitize the affected area.

See the “Troubleshooting” section on page 56 for assistance in identifying the cause.

If microbial growth on a non-porous insulating surface (closed cell insulation or sheet metal surface) is observed:

1Disconnect all electrical power to the unit.

2Wearing the appropriate personal protective equipment, use a brush for sheet metal surfaces or a soft sponge on a foil face or closed cell foam surface to mechanically remove the microbial growth.

Note: Be careful not to damage the non-porous surface of the insulation.

3Install a block-off to prevent spray from going into a dry section of the unit and/or system ductwork.

4Thoroughly clean all areas with an EPA-approved sanitizer specifically designed for HVAC use.

5Rinse the affected surfaces thoroughly with fresh water and a fresh sponge to prevent potential corrosion of the drain pan and drain line.

6Repeat steps 4 and 5 as necessary.

7Confirm the drain line is open following the cleaning process.

8Allow the unit to dry thoroughly before putting it back into service.

9Replace all panels and parts and restore electrical power to the unit.

10Be careful that any contaminated material does not contact other areas of the unit or building. Properly dispose of all contaminated materials and cleaning solution.

To clean a porous insulating surface (fiberglass insulation):

1Disconnect all electrical power to the unit.

2Wearing the appropriate personal protective equipment, use a vacuum device with a HEPA filter (99.97 percent efficient at 0.3 micron particles) to remove the accumulated dirt and organic matter.

Note: Be careful not to tear the insulation surface or edges.

3Confirm the drain line is open following the cleaning process.

4Allow the unit to dry thoroughly before putting it back into service.

5Replace all panels and parts and restore electrical power to the unit.

6Be careful that any contaminated material does not contact other areas of the unit or building. Properly dispose of all contaminated materials and cleaning solution.

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CAH-SVX01A-EN

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Contents Custom Climate Changer Air Handlers JulyCAH-SVX01A-EN Unit Description Protecting EnvironmentContents Controls Wiring Sizes ConnectionsOperating Environment Factory-Mounted ControlsUltraviolet UV Germicidal Irradiation Lights optional Job Site Storage Recommendations Receiving ChecklistResolving Shipping Damage Use Canvas OnlyLong-Term Storage Pre-Installation Requirements General StoragePreparing the Unit Site Outdoor Storage ConsiderationsRoof Curb Installation Typical Curb Installation ChecklistLifting and Rigging General Lifting ConsiderationsUnit Assembly Assembly HardwareTCP Model Assembly Instructions Joining Sections Edge-to- EdgeTCP Base Section Assembly Typical TCP base assemblyInstallation TCP Wall Section Assembly Typical TCP Outdoor Roof Section Assembly TypicalIndoor Roof Assembly Complete Installation TCP Indoor Roof Section Assembly TypicalBase to Wall Assembly Complete TCC Model Assembly Instructions Joining sections Edge to EdgeApply butyl tape to shipping splits Add caulk along the seam Join internal shipping split frame TCC wall sections assembly typical Installation TCC indoor roof sections assembly typicalInstallation TCC outdoor roof sections assembly typical Join outdoor roof panels at the seamsTrim roof joint strip Duct Connections Component Installation RequirementsIsolator Adjustment FansTraq Dampers Control DampersMagnahelic Air Filter Gage Installation Air Filters Front Load FiltersOutdoor Unit Weather Hoods Bag or Cartridge FiltersGeneral Recommendations Use a Backup WrenchCoil Piping Connections Prevent Coil DamageInstallation Drain Pan Trapping Water DamageInstallation Steam Coil Piping Coil DamageInstallation Water Coil Piping Typical piping for type 5W one-row water coilInstallation Refrigerant Coil Piping Liquid LinesValve Damage Type F refrigerant coil with packed elbowExamples of Field-Installed Evaporator Piping Single-circuit evaporator coil with one distributorSingle-circuit evaporator coil with two distributors Single-circuit evaporator coil with four distributors Dual-circuit evaporator coil with two distributors Dual-circuit evaporator coil with four distributors Dual-circuit evaporator coil with eight distributors Use Copper Conductors Only WiringHazardous Voltage with CapacitorsJunction box mounting and wiring details External Insulating RequirementsCoil-Related Checks Proper Water Treatment Pre-Startup ChecklistFan-Related Checks Motor-Related ChecksUnit Operation General ChecksCalculate Motor Voltage Imbalance Startup Tension the Fan Belt Tension Belts CorrectlyStartup Determine Fan Speed Sheave AlignmentMultibelt Check Routine Maintenance Permanent Filters Air FiltersThrowaway Filters Front Load FiltersFans Inspecting and Cleaning FansDrain Pans Bearing Set Screw AlignmentFan Bearing Lubrication Fan Motor InspectionType K Cooling Coils CoilsSteam and Water Coils Refrigerant CoilsMoisture Purge Cycle Internal Insulation Replacement of ultraviolet bulbs Ultraviolet UV Germicidal Irradiation LightsTroubleshooting Alignment section on CAH-SVX01A-EN CAH-SVX01A-EN Trane