Wayne-Dalton 9800 Series installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Pre-Installation

5-10

Removing The Old Door

5-9

Preparing The Opening

10

Installation

11-34

Optional Installations

35-37

Side Lock

35

DoorMasterTM Bracket

35

Pull Rope

36

Trolley Operator

37

Maintenance

38-39

Cleaning

38

Painting Instructions

39

Warranty

40

Dealer Locator Information

40

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

WARNING To AVOID POSSIBLE INJURY, Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’ - 0” wide and over should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

2Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification 3/16 Drill Bits Power DrillTools Required GlovesWinding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryUnwind Springs Bracket and Drive Gear TorqueMaster SpringRemoval Extension Spring Removal Removing the Old DoorPreparing the Opening Tools Needed None InstallationAttaching Quick Install Flag Angle to Vertical Track FlagangleTap the horizontal angle towards Be installed as shownHorizontal Angle AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Endcap Top BracketsWith the second set of holes from 20 x 5/8 carriage boltsOperator Bracket Top Section Injury Attaching Horizontal Track toDo not Raise Door Until This step Hex nutsAdjusting Top Brackets Center Bracket Bushing Must install the center bracket bushingTorqueMaster Spring Tube Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Tools Needed Lubricating Oil Drive Gear InstallationEnd Brackets Repeat for left hand side.`Installations on page 35, Figure B Counter InstallationSecuring Center Bracket Assembly Repeat for left hand side for double spring applicationsPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Bracket Disconnect handle. ThreadDisconnect handle Secure disconnect cable toTools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsTools Needed Vice Clamp Important do not USE Impact GUN to Wind SpringsRecommended Spring Turns Setting Spring TensionWinding Bolt Rotation Keep horizontal track Drum Wrap InstallationRear Support Parallel and within 3/4 Maximum of door edgeTools Needed Adjust weather seal or door stop ifAttach horizontal tracks to the rear Weather seal or door stop to both doorSide Lock DoorMaster TM BracketNo Scew EYE Pull Rope Bottom Bracket Tools Needed Power Drill Drill BitPull Rope Result in Severe or Fatal Injury Trolley OperatorOperator Must be Tested AT Time Door is fully open trolley rail willAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase