Wayne-Dalton 9800 Series Counter Installation, Securing Center Bracket Assembly

Page 27

22

Tools Needed:

None

Counter Installation

Install the right side counter gear, with the missing tooth toward the outside and away from the end bracket. Press the counter gear onto the end bracket until snaps engage.

Select the right hand counter cover and align the hex of the counter cam with the end of the winding shaft. Also, align the “0” on the counter cover with the raised rib on the end bracket. Press the counter cover against the counter gear until it locks into place.

Repeat for left hand side for double spring applications.

NOTE: No drive gear, counter gear or counter cover is required on left hand side for single spring applications. Only an end bracket is needed.

IMPORTANT: At this time do not wind Counterbalance Springs!

Winding

Shaft Inside

End Bracket

Counter

Gear Missing

Tooth

Counter

Cover

Raised Rib

“0”

Hex of the

Counter Cam

INSTALLATION

23	Securing Center Bracket
	Assembly	CENTER
		CENTER
Tools Needed:	NOTE: If you are installing the idrive®	BRACKET
	opener on your garage door, skip this step	ASSEMBLY
	and continue with Step 24.
	NOTE: If you are installing a Doormaster™
	opener, see optional Doormaster™ Bracket
	installations on page 35, Figure B.
	NOTE: If you are not installing the
	idrive® opener on your garage door, you
	must install the center bracket bushing
	assembly. Follow these instructions for
	non-idrive®operated garage doors.

IMPORTANT: TorqueMaster® spring tube must be level after center bracket assembly is mounted to header.

To locate the center bracket, mark the
header halfway between the flagangles
and level the TorqueMaster® spring tube.
Drill 1/8” pilot holes into header for the lag
screws. Fasten the metal bracket to the
header using (2) 5/16” x 1-5/8” lag	(2) 5/16” x 1-5/8”
screws.	hex head lag
	screws

NOTE: Upon completion of this step, con- tinue with step 28.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 27 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 27

Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Gloves Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Flagangle InstallationAttaching Quick Install Flag Angle to Vertical Track Tools Needed NoneAside Be installed as shownHorizontal Angle Tap the horizontal angle towardsBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections 20 x 5/8 carriage bolts Top BracketsWith the second set of holes from EndcapOperator Bracket Top Section Attaching Horizontal Track to Do not Raise Door UntilInjury Hex nuts This stepAdjusting Top Brackets Continue with Step Idrive opener on your garage door, you Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Cable Drum Installation Repeat for left hand side.` Drive Gear InstallationEnd Brackets Tools Needed Lubricating OilRepeat for left hand side for double spring applications Counter InstallationSecuring Center Bracket Assembly Installations on page 35, Figure BPositioning Support Bracket Attaching Disconnect Cables Mounting DisconnectHandle Bracket Secure disconnect cable to Disconnect handle. ThreadDisconnect handle BracketImportant do not USE Impact GUN to Wind Springs Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverSetting Spring Tension Winding Bolt RotationRecommended Spring Turns Parallel and within 3/4 Maximum of door edge Drum Wrap InstallationRear Support Keep horizontal trackWeather seal or door stop to both door Adjust weather seal or door stop ifAttach horizontal tracks to the rear Tools NeededDoorMaster TM Bracket Side LockTools Needed Power Drill Drill Bit Pull RopeNo Scew EYE Pull Rope Bottom Bracket Door is fully open trolley rail will Trolley OperatorOperator Must be Tested AT Time Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model