Wayne-Dalton 9800 Series installation instructions Series 4 Section, Important Notice

Page 1

9800 Series (4 Section)

TorqueMaster® - Single and Double Spring(s)

Installation Instructions and Owner’s Manual

Wayne-Dalton, a Division of Overhead Door Corporation P.O. Box 67, Mt. Hope, OH 44660 www.Wayne-Dalton.com

IMPORTANT NOTICE!

Read these instructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

Part No. 325115

REV4 09/02/2010

Image 1

Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Tools Required Power Drill3/16 Drill Bits GlovesFailure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag Angle to Vertical Track InstallationTools Needed None FlagangleHorizontal Angle Be installed as shownTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections With the second set of holes from Top BracketsEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury Hex nuts This stepAdjusting Top Brackets TorqueMaster Spring Tube Must install the center bracket bushingCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation End Brackets Drive Gear InstallationTools Needed Lubricating Oil Repeat for left hand side.`Securing Center Bracket Assembly Counter InstallationInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Disconnect handle Disconnect handle. ThreadBracket Secure disconnect cable toTools Needed Vice Clamp Cable AdjustmentsTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Rear Support Drum Wrap InstallationKeep horizontal track Parallel and within 3/4 Maximum of door edgeAttach horizontal tracks to the rear Adjust weather seal or door stop ifTools Needed Weather seal or door stop to both doorDoorMaster TM Bracket Side LockPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Operator Must be Tested AT Time Trolley OperatorResult in Severe or Fatal Injury Door is fully open trolley rail willGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model